FMC Technologies W11 - Default Chapter; Table of Contents

Doc No: OMM50002312
Rev: C Page 2 of 54
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Table of Contents
1.0 Important Safety Instructions ...................................................................... 6
2.0 W11 Pump Features ...................................................................................... 7
3.0 Storage Instructions ..................................................................................... 8
3.1 Short Term Storage ................................................................................... 8
3.2 Short Term Storage for Severe Environments ........................................... 8
3.3 Long Term Storage .................................................................................... 8
3.4 Returning a Stored Pump to Operation ...................................................... 9
3.5 Precautions during Freezing Weather ....................................................... 9
4.0 Installation Guidelines ................................................................................ 11
4.1 General Location ..................................................................................... 11
4.2 Mounting Pump to Foundation and Power Source .................................. 11
4.3 Suction Piping Recommendations ........................................................... 12
4.4 Discharge Piping Recommendations ....................................................... 13
4.5 Multiple Pump Systems ........................................................................... 14
5.0 How to Start a Pump ................................................................................... 15
6.0 Lubrication of the Power End .................................................................... 17
6.1 Recommended Lubricants ....................................................................... 17
6.2 Oil Changes ............................................................................................. 17
7.0 Inspection and Preventative Maintenance Chart ...................................... 19
8.0 Estimated Life of Wearing Components ................................................... 20
9.0 Component Parts List ................................................................................. 21
10.0 Service Procedures ..................................................................................... 25
10.1 Replacing Cup Pistons............................................................................. 25
10.2 Removing the Fluid Cylinder .................................................................... 28
10.3 Replacing Valves ..................................................................................... 30
10.3.1 Valve Assembly and Knock Out Tool ....................................................... 31
10.3.2 Replacing W11 Disc Type Valves ............................................................ 32
10.3.3 Valve Removal and Installation Tools ...................................................... 33
10.3.4 Installation of Disc Valves ........................................................................ 34
10.4 Servicing the Power End .......................................................................... 35
10.4.1 Replacing Piston Rod Oil Seals ............................................................... 35
10.4.2 Rebuilding the Power End ....................................................................... 36
11.0 Fastener Torque Requirements ................................................................. 42
12.0 Critical Clearances ...................................................................................... 43
13.0 Special Service Tools ................................................................................. 44
14.0 Troubleshooting Your FMC Pump ............................................................. 45
15.0 Ordering Parts ............................................................................................. 48