Doc No: OMM50002312 
Rev:  C Page 30 of 54 
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10.3  Replacing Valves 
 
1.  A minimum of approximately 2 feet of clearance is required 
above, below, and in front of the pump fluid cylinder to 
allow valve service without removal of the fluid end. If 
sufficient clearance is not available, the fluid end must be 
removed as outlined in previous section and taken to a 
work shop for valve service. The following procedure is 
written under the assumption that sufficient clearances 
exist. 
2.  Remove the three suction plugs (56) from the bottom of the 
fluid cylinder (34). 
3.  Remove the six valve cover nuts (51) holding the valve 
cover clamps (46) and then remove the three valve covers 
(44) from the fluid cylinder.  
4.  The cylinder covers (41) on W11 pumps allow access for 
inlet valve removal. For these pumps, remove the cylinder 
covers as described in Section 10.1. 
5.  For ball valves, the balls are 
not attached to the valve seat. 
The ball can easily be 
removed from the valve 
assembly by lifting it out of 
the open cage portion of the 
valve seat. Then proceed 
using the Valve Seat 
Installation and Knock Out 
Tool, P534695 (see picture to 
the right) to remove the valve 
seats from the fluid cylinder. 
6.  Repeat step 5 for discharge valves. 
This document describes the methods for removing and installing ball 
valves. For disc valves, the same procedure outlined for ball valves may 
be used. Disc valve W11s have one suction valve and one discharge 
valve assembly per pumping chamber that must be removed from the 
fluid cylinder as a valve-and-seat assembly.