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Froling S3 Turbo User Manual

Froling S3 Turbo
45 pages
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Operating Instructions
Firewood boiler S3 Turbo
Translation of the original German operating instructions for the operator
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
B0610717_en | Edition 16/03/2017
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

Table of Contents

Other manuals for Froling S3 Turbo

Questions and Answers:

Froling S3 Turbo Specifications

General IconGeneral
BrandFroling
ModelS3 Turbo
CategoryBoiler
LanguageEnglish

Summary

General

1.1 S3 Turbo Product Overview

Detailed overview of the Froling S3 Turbo boiler components and controls.

Safety

2.1 Hazard levels of warnings

Explanation of the different hazard levels (DANGER, WARNING, CAUTION) used in the manual.

2.2 Pictograms used

Illustrations and explanations of safety pictograms and symbols found on the boiler and in the manual.

2.3 General safety information

Essential safety instructions for the correct and safe operation of the boiler.

2.4 Permitted uses

Specifies the intended use of the Froling S3 Turbo boiler and prohibited applications.

2.4.1 The Clean Air Act 1993 and Smoke Control Areas

Information regarding legal requirements for operating the boiler in smoke control areas.

2.4.2 Permitted fuels

Details on approved types of firewood and wood briquettes, including storage tips.

2.4.3 Fuels permitted under certain conditions

Guidelines for using wood briquettes, including specific notes on their combustion.

2.4.4 Non-permitted fuels

Information on fuels that must not be used and the consequences of using them.

2.5 Qualification of operating staff

Requirements for the qualifications and training of individuals operating the boiler.

2.6 Protective equipment for operating staff

Mandatory protective equipment required for operating, inspecting, and cleaning the boiler.

2.7 Design information

Technical specifications and design considerations for the boiler and its installation.

2.7.1 Installation and approval of the heating system

Standards and approval procedures for installing the heating system and boiler.

2.7.2 General information for installation room (boiler room)

Requirements for the boiler room, including floor, atmosphere, and material storage.

2.7.3 Requirements for central heating water

Specifications and recommendations for central heating water quality and composition.

2.7.4 Notes for using pressure maintenance systems

Information on compressor-controlled and pump-controlled pressure maintenance systems.

2.7.5 Return lift

Operational considerations for return water temperature control to prevent condensation.

2.7.6 Combination with storage tank

Reference to detailed information on storage tank design in assembly instructions.

2.7.7 Chimney connection/chimney system

Requirements for the flue gas system design to prevent damage and ensure proper function.

2.8 Safety devices

Description of safety devices like high-limit thermostat, main switch, and safety valves.

2.9 Residual risks

Identification and precautions for residual risks associated with boiler operation.

2.10 Emergency procedure

Procedures for system overheating, flue gas smell, and fire emergencies.

Operating the system

3.1 Assembly and initial startup

Instructions for the proper assembly, installation, and initial startup of the boiler.

3.2 Heating the boiler

Covers switching on power and boiler, pre-heating, heating up, reloading, regulating, and switching off the boiler.

Determining the right amount of fuel

Methodology for calculating the correct amount of fuel needed based on storage tank size.

Fuel table

Table showing energy content of different wood types based on water content.

Fill level in boiler

Relationship between fill level and weight of fuel for different boiler models.

3.2.4 Heating up the boiler

Detailed steps for the initial heating process, including layering firewood and lighting.

3.2.5 Reloading firewood

Instructions and safety precautions for reloading fuel into the boiler.

3.2.6 Regulating the boiler

Guidance on boiler regulation, including controller steps and parameter adjustments.

3.2.7 Switching off the power supply

Procedure for safely switching off the boiler's power supply and related warnings.

Troubleshooting

4.1 General fault with power supply

Troubleshooting steps for general power failures and system behavior after power loss.

4.2 Excessive temperature

Procedure for addressing excessive boiler temperature and resetting the high-limit thermostat.

4.3 Faults with fault message

Information on interpreting fault messages, status LEDs, and procedures for clearing faults.

Boiler Servicing

5.1 General information on servicing

General safety precautions and importance of regular inspection and cleaning for boiler longevity.

5.2 Inspection and cleaning

Procedures for routine inspection and cleaning of the boiler to ensure smooth operation.

5.2.1 Prior to heating up

Action to take with the WOS lever before heating up the boiler.

5.2.2 Inspection

Steps for checking system pressure and safety devices like discharge and safety valves.

5.2.3 Cleaning

Procedures for removing ash from various parts of the boiler.

Clean the heat exchanger pipes

Instructions for cleaning the heat exchanger pipes and turbulators.

5.2.4 Annual inspection

Tasks for annual inspection, including cleaning sensors and ducts.

Cleaning the flue gas temperature sensor

Steps for cleaning the flue gas temperature sensor for accurate readings.

Cleaning the carbonisation gas duct

Procedure for cleaning the carbonisation gas duct to maintain combustion efficiency.

Checking the primary air openings

Instructions for checking and cleaning primary air openings for unobstructed airflow.

Check the seal on the doors

Procedure to check the seals on the boiler doors for proper closure and airtightness.

Cleaning the flue gas pipe

Steps for cleaning the flue gas pipe and connecting pipe to the chimney.

Checking the draught controller flap

Procedure to check the free movement of the draught controller flap.

Cleaning the induced draught fan

Guide for cleaning the induced draught fan to maintain performance and prevent damage.

5.3 Emissions measurement by chimney sweep or regulatory body

Preparation and general information for conducting emissions measurements.

5.3.1 Preparing for the measurement

Steps to prepare the boiler and flue gas system for emissions measurement.

5.3.2 General information on measurement

Basic conditions and fuel requirements for performing accurate emissions measurements.

5.3.3 Performing the emissions measurement

Detailed procedure for performing the emissions measurement under specified conditions.

5.4 Maintenance agreement / Customer service

Information on recommended yearly inspections and Froling customer services.

5.5 Replacement parts

Guidelines on using original replacement parts to maintain warranty and performance.

5.6 Disposal information

Information on the proper disposal of ash and system components.

5.6.1 Disposal of the ash

Instructions for disposing of ash in accordance with regulations in Austria and other countries.

5.6.2 Disposal of system components

Guidelines for the environmentally friendly disposal of boiler system components.

Appendix

6.1 Addresses

Contact details for the manufacturer and space for installer information.

6.1.1 Address of manufacturer

Contact information for FRÖLING Heizkessel- und Behälterbau GesmbH.

6.1.2 Address of the installer

Field to record the contact address and details of the installer.

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