13 SEP 12
/ Battery Charging Systems / Welding Technology / Solar Electronics
Use and Operation
Initial Set-up and Turn On
Step 1:
Step 1:Step 1:
Step 1: Connect main power, gas and wire 
to the welder/wire feeder.  If equipped with 
one, fill the cooler with Fronius Coolant.  
Step 2:
Step 2:Step 2:
Step 2: Connect or clamp the ground 
connection to the fixture or work piece.  
Plug the other end into the welder ground 
connection.  
Step 3:
Step 3:Step 3:
Step 3: Turn the welder on.  Almost 
immediately, you will hear a click from the 
wire feeder.  Within a minute, the display 
should come on.  
Step 4:
Step 4:Step 4:
Step 4: Load the consumables into the wire feeder and torch as 
necessary.  Store extras in a safe place for later use.  
Step 5:
Step 5:Step 5:
Step 5: Perform a resistance test.
Step 5:
Step 5:Step 5:
Step 5: If using a non-CMT push-pull gun, perform a PPU 
alignment
Step 6:
Step 6:Step 6:
Step 6: If using a cooler, verify cooler is turned on and set 
properly (C-C and C-T⁄.  
Step 7:
Step 7:Step 7:
Step 7: Select proper synergic-line for the application to be          
done.  
Step 8:
Step 8:Step 8:
Step 8: If using jobs, set and edit them as needed.  If 
not, select all other needed weld parameters.  
Step 9:
Step 9:Step 9:
Step 9: Start welding
Notes
NotesNotes
Notes
 If you encounter an error code 
or weld problems, attempt to 
perform a basic check-out.  
 Note any failure points before 
calling support.  
 When calling support, please 
have the following information 
available:
- Welder serial number
- Welder firmware/database
- Error Codes (if any⁄
- Filler metal type, 
diameter, and gas.  
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