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TPS 600i
Fronius TPS 600i User Manual
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42,0426,0114,EN
025-11012018
TPS 320i / 400i / 500i / 600i
TPS 400i LSC ADV
Operating Instructions
MIG/MAG Power source
EN
2
Table of Contents
Default Chapter
5
Table of Contents
5
Safety Rules
11
Explanation of Safety Symbols
11
General
11
Proper Use
12
Mains Connection
12
Environmental Conditions
12
Obligations of the Operator
13
Obligations of Personnel
13
Residual Current Protective Device
13
Protecting Yourself and Others
13
Noise Emission Values
14
Danger from Toxic Gases and Vapours
14
Danger from Flying Sparks
15
Risks from Mains Current and Welding Current
15
Meandering Welding Currents
16
EMC Device Classifications
16
EMC Measures
17
EMF Measures
17
Specific Hazards
17
Factors Affecting Welding Results
19
Danger from Shielding Gas Cylinders
19
Danger from Escaping Shielding Gas
19
Safety Measures at the Installation Location and During Transport
20
Safety Measures in Normal Operation
20
Commissioning, Maintenance and Repair
21
Safety Inspection
21
Disposal
21
Safety Symbols
22
Data Protection
22
Copyright
22
General Information
23
General
25
Device Concept
25
Functional Principle
25
Application Areas
25
FCC Compliance
26
Warning Notices on the Device
26
Welding Processes, Procedures and Welding Characteristics for MIG/MAG Welding
28
General
28
Welding Characteristics
28
Summary of MIG/MAG Pulse Synergic Welding
29
Summary of MIG/MAG Standard Synergic Welding
29
Summary of the PMC Process
30
Summary of the LSC / LSC Advanced Process
30
Summary of Synchropulse Welding
30
Summary of the CMT Process
30
System Components
31
General
31
Overview
31
Options
31
Opt/I Safety Stop PL D Option
32
Controls, Connections and Mechanical Components
35
Control Panel
37
General
37
Safety
37
Connections, Switches and Mechanical Components
39
TPS 320I / 400I / 500I / 600I, TPS 400I LSC ADV Power Source
39
Operating Concept
41
Input Options
43
General
43
Turning/Pressing the Adjusting Dial
43
Pressing Buttons
44
Pressing on the Display
44
Display and Status Line
45
Display
45
Status Bar
46
Status Bar - Current Limit Reached
46
Installation and Commissioning
47
Minimum Equipment Needed for Welding Task
49
General
49
MIG/MAG Gas-Cooled Welding
49
MIG/MAG Water-Cooled Welding
49
MIG/MAG Automated Welding
49
Manual CMT Welding
49
Automated CMT Welding
50
TIG DC Welding
50
MMA Welding
50
Before Installation and Commissioning
51
Safety
51
Proper Use
51
Setup Regulations
51
Mains Connection
51
Generator-Powered Operation
52
Information on System Components
52
Connecting the Mains Cable
53
General
53
Stipulated Mains Cables
53
Connecting the Mains Cable - General
54
Commissioning the TPS 320I / 400I / 500I / 600I, TPS 400I LSC ADV
56
Safety
56
General
56
TPS 320I / 400I / 500I / 600I: Fitting the System Components (Overview)
57
TPS 400I LSC ADV: Fitting the System Components (Overview)
58
Fixing the Strain-Relief Device for the Interconnecting Hosepack
59
Connecting the Interconnecting Hosepack
59
Correct Arrangement of the Interconnecting Hosepack
60
Connecting the Gas Cylinder
61
Establishing a Ground Earth Connection
61
Connecting MIG/MAG Welding Torches to the Wire-Feed Unit
62
Other Tasks
63
Locking and Unlocking the Power Source Using the NFC Key
64
General Remarks
64
Welding
65
MIG/MAG Modes
67
General
67
Symbols and Their Explanations
67
2-Step Mode
68
Special 4-Step Mode
68
Special 2-Step Mode
68
MIG/MAG and CMT Welding
69
Safety
69
MIG/MAG and CMT Welding - Overview
69
Switching on the Power Source
69
Setting the Welding Process and Operating Mode
70
Selecting the Filler Metal and Shielding Gas
71
Setting the Welding Parameters
72
Setting the Shielding Gas Flow Rate
73
MIG/MAG or CMT Welding
73
MIG/MAG and CMT Welding Parameters
74
Welding Parameters for MIG/MAG Pulse Synergic Welding, for CMT Welding and PMC Welding
74
Welding Parameters for MIG/MAG Standard Synergic Welding and LSC Welding
75
Welding Parameters for MIG/MAG Standard Manual Welding
76
Explanation of Footnotes
76
Easyjob Mode
77
General
77
Activating Easyjob Mode
77
Storing Easyjob Operating Points
78
Retrieving Easyjob Operating Points
78
Deleting Easyjob Operating Points
79
Job Mode
80
General
80
Storing Settings as a Job
80
Job Welding - Retrieving a Job
81
Renaming a Job
82
Deleting a Job
83
Loading a Job
84
Optimising a Job
85
Setting Correction Limits for a Job
86
Pre-Settings for "Save as Job
88
TIG Welding
90
Safety
90
Preparations
90
TIG Welding
91
Igniting the Arc
93
Finishing Welding
94
MMA Welding
95
Safety
95
Preparations
95
MMA Welding
96
Welding Parameters for Manual Metal Arc Welding
98
Process Parameters
99
Overview - Process Parameters, Common
99
Overview - Components and Monitoring Process Parameters
99
Overview - Process Parameters, Job
99
Process Parameters, General
100
Process Parameters for Start of Welding/End of Welding
100
Process Parameters for Gas Setup
102
Process Parameters for Process Control
103
Penetration Stabiliser
103
Arc Length Stabilizer
105
Combination of Penetration Stabiliser and Arc Length Stabiliser
106
R/L-Check / Alignment
107
Process Parameters for TIG / MMA/SMAW Setup
108
Process Parameters for Synchropulse
112
Process Parameters for Process MIX
114
Components and Monitoring Process Parameters
117
Process Parameters for Components
117
System Calibration
118
Setting Process Parameters for Arc Break Monitoring
119
Process Parameters for Wire Stick Contact Tip
121
Process Parameters for Wire Stick Work Piece
122
Process Parameter for Wire End Monitoring
123
Process Parameters, Job
125
Optimising Job Process Parameters
125
Process Parameters for Correction Limits
127
Process Parameters for "Save as Job" Pre-Settings
128
Defaults
131
Defaults
133
General Remarks
133
Overview
133
Defaults - View
134
Setting the Language
134
Setting Units/Standards
135
Setting the Date and Time
136
Retrieving System Data
137
Displaying Characteristics
139
Defaults - System
140
Retrieving Device Information
140
Restoring Factory Settings
140
Restoring the Website Password
141
Mode Setup: Activating the Special 4-Step Mode "Guntrigger", Special Display for Jobmaster and Torch Trigger Job Selection
142
Setting Network Parameters Manually
144
Power Source Configurations
145
Defaults - Documentation
147
Setting the Sampling Rate
147
Viewing the Logbook
148
Activate/Deactivate Limit Value Monitoring
149
Defaults - Administration
150
General Remarks
150
Explanation of Terms Used
150
Pre-Defined Roles and Users
150
Overview
151
Administrator and Creating Roles
152
Recommendation for Creating Roles and Users
152
Create Administrator Key
152
Creating Roles
154
Copy Roles
157
Creating a User
159
Copying Users
160
Editing Roles / Users, Deactivating User Management
162
Editing Roles
162
Deleting Roles
163
Editing Users
164
Deleting Users
166
Deactivating User Management
167
Smartmanager - the Power Source Website
169
Smartmanager - the Power Source Website
171
General Remarks
171
Calling up the Power Source Smartmanager
171
Logging on - Unlocking Function, Forgotten Password
172
Changing Password / Logging off
172
Settings
173
Language Selection
173
Status Indicator
174
Fronius
174
Current System Data
175
Documentation
176
Job-Data
177
Job Overview
177
Editing a Job
177
Importing a Job
178
Exporting a Job
178
Exporting Job(S) as
178
Power Source Settings
179
Backup & Restore
180
General Remarks
180
Automatic Backup
181
User Management
182
Signal Visualisation
183
Overview
184
Expand All Groups / Reduce All Groups
184
Save as XML-File
184
Update
185
Searching for an Update File (Performing the Update)
185
Fronius Weldconnect
186
Function Packages
187
Welding Packages
187
Special Characteristics
187
Options
187
Installing a Function Package
187
Synergic Lines Overview
188
Characteristics Overview
188
Show /Hide Filter
188
Screenshot
189
Interface
190
Troubleshooting and Maintenance
191
Troubleshooting
193
General
193
Safety
193
MIG/MAG Welding - Current Limit
193
Power Source Troubleshooting
193
Care, Maintenance and Disposal
197
General
197
Safety
197
At Every Start-Up
197
Every 2 Months
197
Every 6 Months
197
Updating Firmware
197
Disposal
197
Appendix
199
Technical Data
201
Explanation of the Term "Duty Cycle
201
Special Voltages
201
TPS 320I
202
TPS 320I /Nc
203
TPS 320I /600V/Nc
204
TPS 320I /MV/Nc
205
TPS 400I
206
TPS 400I /Nc
207
TPS 400I /600V/Nc
208
TPS 400I /MV/Nc
209
TPS 400I LSC ADV
210
TPS 400I LSC ADV /Nc
211
TPS 400I LSC ADV /600V/Nc
212
TPS 400I LSC ADV /MV/Nc
213
TPS 500I
214
TPS 500I /Nc
215
TPS 500I /600V/Nc
216
TPS 500I /MV/Nc
217
TPS 600I
218
TPS 600I /Nc
219
TPS 600I /600V/Nc
220
Spare Parts List: TPS 320I / 400I / 500I / 600I
221
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Fronius TPS 600i Specifications
General
Input Voltage
3 x 400 V
Protection Class
IP 23
Efficiency
85 %
Output Current Range
10 - 600 A
Rated Input Voltage
3 x 400 V
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