Fronius TPS 4000 User Manual

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Roboter-Interface TS 4000/5000
Roboter-Interface TPS 3200
Roboter-Interface TPS 4000/5000
Roboter-Interface MW 4000/5000
Roboter-Interface TT 4000/5000
Roboter-Interface Acerios
Benutzerinformation
Roboter-Option
User information
Robot option
Informations à l'attention de l'utilisa-
teur
Option robot
DEENFR

Fronius TPS 4000 Specifications

General

Output Current Range	5 - 400 A
Input Voltage	3 x 400 V
Protection Class	IP23
Output Current Range (MIG/MAG)	5 - 400 A
Output Current Range (TIG)	5 - 400 A
Output Current Range (MMA)	5 - 400 A
Mains Frequency	50-60 Hz
Rated Input Frequency	50-60 Hz

Summary

Input Signals to the Power Source

Welding Start

Initiates the welding process.

Robot Ready

Indicates the robot's readiness for welding operations.

Operating Modes

Details various operational modes for welding.

CC/CV Mode and Input Signals

Explains the CC/CV option and its associated input signals.

Specifying Command Values

Guides on setting welding parameters using input signals.

Welding Processes and Signals

Covers TIG, CMT/special processes, and related signals.

Wire Retract and Touch Sensing

Details wire retraction and workpiece contact detection.

Torch Blow Out, Error Reset, Job Selection

Signals for torch cleaning, fault reset, and job selection.

Program Number and Simulation Signals

Signals for program selection, simulation, and disabling functions.

Power Range and Burn-back Signals

Signals for full power range, burn-back disable, and command values.

Command Value Settings

Details for arc length, pulse, burn-back, and DPC command values.

Other Signals for TIG Welding

Cold Wire and External Box Signals

Signals for cold wire feed and external box configuration.

Process Mode Selection

Signals for selecting DC/AC and DC-/DC+ operating modes.

Cap Shaping and Pulse Control

Signals for cap shaping, pulse disable, and pulse range selection.

Main and Base Current Signals

Signals for setting main current and base current in TIG pulse mode.

Duty Cycle and Wirefeed Control

Signals for duty cycle, wirefeed speed, and disabling functions.

High Frequency Ignition

Signal to activate high frequency ignition.

Other Signals for HAP Mode

HAP Mode Pulse and Parameter Signals

Signals for pulse, range, main current, and external parameter in HAP mode.

HAP Mode Base Current and Duty Cycle

Signals for base current, duty cycle, and disable functions in HAP mode.

HAP High Frequency Active

Signal to activate high frequency ignition in HAP mode.

Output Signals to the Robot

Arc Status and Process Signals

Signals indicating arc stability, limits, process activity, current, and collision.

System Status and Error Signals

Signals for power source readiness, communication, and error reporting.

Control and Wire Management Signals

Signals for stick control, robot access, wire availability, and timeouts.

Real-time Measured Values

Signals transmitting real-time welding voltage, current, motor, arc length, and wire speed.

Error Number Details

Comprehensive list of error codes and their remedies.

Example Program List

Program List Details

Example list of welding programs with filler metal, wire diameter, and gas.

Signal Waveforms: Program Number & Command Values (No Errors)

Signal Waveforms: Job Number (No Errors)

Signal Waveforms: Program Number & Command Values (With Errors)

Signal Waveforms: Job Number (With Errors)

Signal Waveforms: Job Number (Limit Warning)

Signal Waveforms: Job Number (Limit Stop)

Fronius Recommended Procedures

Signal Timing Recommendations

Guidance on timing "Job/Program" and "Welding start" signals.

Job/Program Selection Timing Guidance

Recommended time gaps for job/program selection scenarios.

Setting Time Gaps Between Signals

Instructions for setting time gaps using gas pre-flow time.