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Fronius TPS 4000 - Program Number and Simulation Signals; Power Range and Burn-back Signals

Fronius TPS 4000
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50
Program number iWelding does not take place in job mode. If power, arc length correction, pulse correction
and burn-back are all specified, the filler metal, gas and wire diameter used are specified
via this program number.
To select the program on the power source control panel, select program number 0 on the
robot control.
Welding simula-
tion
The power source simulates a „real“ welding process using the „Welding simulation“ com-
mand. A welding path programmed in the robot control can therefore be simulated without
actually welding. All signals are set, just like the real thing (arc stable, process active, main
current signal)..However, the following do not occur:
- Arc ignition
- Wire feed
- Activation of gas solenoid valve.
SynchroPuls dis-
able
The “SynchroPuls disable“ signal deactivates the SynchroPuls function in the power
source if required. The signal can be set before or during welding.
SFI disable The “SFI disable“ signal deactivates the SFI function in the power source if required. The
signal can only be set before welding begins.
Pulse/dynamic
correction disa-
ble
In synergic mode, the power, arc length correction, arc-force dynamic/pulse correction and
burn-back (command values) must be specified from the robot. If the „Pulse/dynamic cor-
rection disable“ signal is set, the internal command value in the power source is used, rath-
er than that in the interface..
Full power range If the “Full power range“ signal is set, the welding power is not specified in the same way
as in synergic mode, i.e. from vDmin - vDmax (0 - 100%) of the selected characteristic, but
uses an absolute value between 0 - 30 m/min (0 - 100%). The maximum wirefeed speed
of the connected wirefeeder is not taken into account.
Burn-back disa-
ble
In synergic mode, the robot must specify the command values for power, arc length cor-
rection, arc-force dynamic/pulse correction and burn-back. If the “Burn-back disable“ sig-
nal is set, the internal power source (not interface) command value is used.
Power (command
value)
By specifying a value between 0 - 65535 (0-100 %), the welding power is set to the select-
ed characteristic. This setting is only active in program standard and program pulsed-arc
modes.

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