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Fronius TPS/i Robotics PushPull CMT - User Manual

Fronius TPS/i Robotics PushPull CMT
148 pages
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/ Perfect Charging / Perfect Welding / Solar Energy
42,0426,0219,EN 009-13072018
TPS/i Robotics Pull welding system
TPS/i Robotics PushPull CMT
welding system
Operating Instructions
EN

Table of Contents

Questions and Answers

  • J
    Joshua BakerAug 15, 2025
    Why Fronius TPS/i Robotics PushPull CMT power source has no function?
    • K
      krubioAug 15, 2025
      The Fronius Welding System might not be functioning due to several reasons: * A break in the mains lead or the mains plug is not plugged in. Check the mains lead and ensure the plug is properly connected. * A faulty mains socket or plug. In this case, replace the faulty parts. * The mains fuse protection may be triggered. Try changing the mains fuse protection.
  • S
    Sarah WilliamsAug 18, 2025
    What to do if Fronius Welding System has no protective gas shield?
    • B
      bgrayAug 18, 2025
      If your Fronius Welding System lacks a protective gas shield, consider these potential causes: * The gas cylinder may be empty, in which case you should change it. * The gas pressure regulator could be faulty, requiring replacement. * The gas hose might be unfitted or damaged; fit or change the hose as needed. * The welding torch may be faulty; consider changing it. * The gas solenoid valve may be faulty. In this case, contact After-Sales Service.
  • J
    Jesus MorrisonAug 22, 2025
    Why Fronius TPS/i Robotics PushPull CMT Welding System has poor weld properties?
    • J
      James MartinAug 22, 2025
      Poor weld properties in your Fronius Welding System can stem from several factors: * Incorrect welding parameters: Check the settings. * Poor ground earth connection: Ensure good contact to workpiece. * Inadequate or no protective gas shield: Check the pressure regulator, gas hose, gas solenoid valve, torch gas connection, etc. * Welding torch is leaking: Change the welding torch. * Wrong contact tip, or contact tip is worn out: Replace the contact tip. * Wrong wire alloy or wrong wire diameter: Check the wire electrode that has been inserted and check weldability of the base material. * The shielding gas is not suitable for this wire alloy: Use the correct shielding gas.
  • D
    Danielle HahnAug 25, 2025
    What to do if Fronius Welding System has no welding current?
    • A
      Anna BarajasAug 26, 2025
      If there is no welding current in your Fronius Welding System, it could be due to: * An incorrect grounding (earthing) connection. Check the grounding connection for correct polarity. * A break in the power cable within the welding torch. Replace the welding torch.
  • M
    melissawilsonAug 28, 2025
    How to fix irregular wire feed speed on Fronius TPS/i Robotics PushPull CMT?
    • A
      Andrew HawkinsAug 28, 2025
      Irregular wire feed speed in your Fronius Welding System could be caused by: * A contact tip hole that's too narrow. Use a suitable contact tip. * A faulty inner liner in the welding torch. Check the inner liner for kinks, dirt, etc. * Feed rollers that aren't suitable for the wire electrode being used. Use suitable feed rollers. * Incorrect contact pressure of the feed rollers. Optimise the contact pressure.
  • D
    Daniel HerreraAug 31, 2025
    Why Fronius TPS/i Robotics PushPull CMT Welding System welding torch becomes very hot?
    • S
      Sherri ForbesAug 31, 2025
      A Fronius Welding System torch may overheat due to: * Inadequate welding torch specification. Observe the duty cycle and loading limits. * Inadequate coolant flow (only on water-cooled systems). Check coolant level, coolant flow, and for coolant contamination.
  • R
    Richard ObrienSep 4, 2025
    What to do if Fronius TPS/i Robotics PushPull CMT Welding System wire buffer is empty?
    • C
      Charles AllenSep 4, 2025
      If the wire buffer is empty in your Fronius Welding System, check the following: * Counter lever on main wirefeeder open: Close counter lever on main wirefeeder. * Main wirefeeder slipping: Check wearing parts on wirefeeder. * End of wire reached: Check whether sufficient wire is available.
  • J
    Jennifer TorresSep 7, 2025
    Why Fronius TPS/i Robotics PushPull CMT has no response after setting a welding start signal?
    • G
      Gary ChavezSep 7, 2025
      If your Fronius Welding System doesn't respond after setting a welding start signal: * The welding torch or its control line might be faulty. Replace the welding torch. * The interconnecting hosepack could be faulty or improperly connected. Check the interconnecting hosepack.
  • C
    cassandrareeseSep 10, 2025
    How to solve wirefeed problems when using long hosepacks on Fronius TPS/i Robotics PushPull CMT?
    • J
      Jerry HowardSep 12, 2025
      Wirefeed problems with long hosepacks on a Fronius Welding System can arise from: * Incorrect arrangement of hosepack. Arrange the hosepack in as straight a line as possible, avoid tight bends.

Summary

Safety Rules

General Safety Guidelines

General safety rules, operator duties, and proper device use.

Hazard Identification and Protection

Risks from gases, sparks, electricity, and required personal protective equipment.

Electrical, Fire, and Gas Cylinder Safety

Safety precautions for mains, welding current, fire, and gas cylinders.

Installation Procedures

Conventional Robot Installation

Steps for fitting the welding system to a conventional robot.

Start-up and Operation

Feed Roller and Wire Electrode Setup

Instructions for inserting rollers, feeding wire, and related safety.

Troubleshooting and Maintenance

Troubleshooting Common Issues

Diagnosing and resolving common welding system malfunctions.

Fronius TPS/i Robotics PushPull CMT Specifications

General IconGeneral
BrandFronius
ModelTPS/i Robotics PushPull CMT
CategoryWelding System
LanguageEnglish

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