Fronius TPS/i Robotics PushPull CMT - Safety Rules

5
EN
Contents
Safety rules ................................................................................................................................................ 9
General ................................................................................................................................................. 9
Proper use ............................................................................................................................................ 9
Environmental conditions...................................................................................................................... 10
Obligations of the operator.................................................................................................................... 10
Obligations of personnel ....................................................................................................................... 10
Mains connection .................................................................................................................................. 10
Protecting yourself and others .............................................................................................................. 11
Danger from toxic gases and vapours .................................................................................................. 11
Danger from flying sparks ..................................................................................................................... 12
Risks from mains current and welding current...................................................................................... 12
Meandering welding currents................................................................................................................ 13
EMC Device Classifications .................................................................................................................. 13
EMC measures ..................................................................................................................................... 13
EMF measures...................................................................................................................................... 14
Specific hazards.................................................................................................................................... 14
Factors affecting welding results........................................................................................................... 15
Danger from shielding gas cylinders..................................................................................................... 15
Danger from escaping shielding gas..................................................................................................... 16
Safety measures at the installation location and during transport ........................................................ 16
Safety measures in normal operation ................................................................................................... 16
Commissioning, maintenance and repair.............................................................................................. 17
Safety inspection................................................................................................................................... 17
Disposal ................................................................................................................................................ 18
Safety symbols...................................................................................................................................... 18
Data protection...................................................................................................................................... 18
Copyright............................................................................................................................................... 18
General information 19
General ...................................................................................................................................................... 21
Overview of the conventional TPS /i welding system with internal wirefeeding hose ........................... 21
Overview of the conventional TPS /i welding system with external wirefeeding hose .......................... 22
Overview of the TPS/i PAP welding system ......................................................................................... 23
Overview of the conventional TPS /i CMT welding system................................................................... 24
Overview of the TPS /i PAP CMT welding system................................................................................ 25
Interconnecting hosepack .......................................................................................................................... 26
General remarks ................................................................................................................................... 26
General ................................................................................................................................................. 26
PowerLiner................................................................................................................................................. 27
General ................................................................................................................................................. 27
WF 25i REEL R /4R, WF 30i REEL R /2R ................................................................................................. 28
Safety.................................................................................................................................................... 28
Device concept ..................................................................................................................................... 28
Application area .................................................................................................................................... 28
Proper use ............................................................................................................................................ 28
Warning notices on the device.............................................................................................................. 29
SplitBox SB 500i R..................................................................................................................................... 31
Device concept ..................................................................................................................................... 31
Proper use ............................................................................................................................................ 31
Safety.................................................................................................................................................... 31
Warning notices on the device.............................................................................................................. 32
SplitBox SB 60i R....................................................................................................................................... 33
Device concept ..................................................................................................................................... 33
Proper use ............................................................................................................................................ 33
Safety.................................................................................................................................................... 33
Warning notices on the device.............................................................................................................. 34
PushPull hosepack .................................................................................................................................... 35
General ................................................................................................................................................. 35
Scope of supply .................................................................................................................................... 35