Fronius TPS/i Robotics PushPull CMT - Page 6

6
WF Robacta Drive...................................................................................................................................... 36
General ................................................................................................................................................. 36
Warning notices on the device.............................................................................................................. 36
CrashBox /i ................................................................................................................................................ 37
General ................................................................................................................................................. 37
Also required for fitting to robot arm...................................................................................................... 37
Device concept ..................................................................................................................................... 37
Areas of utilisation................................................................................................................................. 38
Scope of supply .................................................................................................................................... 38
Robot welding torch ................................................................................................................................... 39
Safety.................................................................................................................................................... 39
General ................................................................................................................................................. 39
TPSi wire buffer ......................................................................................................................................... 40
General ................................................................................................................................................. 40
Controls, connections and mechanical components 41
SplitBox...................................................................................................................................................... 43
Safety.................................................................................................................................................... 43
General remarks ................................................................................................................................... 43
Gas test/wire threading control panel (optional) ................................................................................... 43
Control elements, connections and mechanical components of the SplitBox............................................ 45
Safety.................................................................................................................................................... 45
Control elements, connections and mechanical components............................................................... 45
SB 60i R:control elements, connections and mechanical components ................................................ 46
SB 60i R /L:control elements, connections and mechanical components ............................................ 47
SB 500i R PAP control elements, connections and mechanical components ........................................... 49
Safety.................................................................................................................................................... 49
Control elements, connections and mechanical components............................................................... 49
WF 25i Robacta Drive control panel / WF 60i Robacta Drive CMT ........................................................... 51
WF 25i Robacta Drive control panel / WF 60i Robacta Drive CMT ...................................................... 51
WF 25i REEL R /4R, WF 30i REEL R /2R ................................................................................................. 53
Safety.................................................................................................................................................... 53
Controls, connections and mechanical components............................................................................. 53
Control panel......................................................................................................................................... 55
Installation - conventional robot 57
Fitting the welding system to a conventional robot .................................................................................... 59
Safety.................................................................................................................................................... 59
Fitting the TPS/i welding system to a conventional robot ..................................................................... 59
Optimum hosepack arrangement.......................................................................................................... 59
Fitting the SplitBox ..................................................................................................................................... 61
Fitting the wirefeeder holder ................................................................................................................. 61
Fitting the SB 500i R ............................................................................................................................. 61
Fitting the SB 500i R (left variant) ......................................................................................................... 61
Fitting the SB 60i R to the robot............................................................................................................ 62
Fitting the SB 60i R to the balancer ...................................................................................................... 62
Mounting the SB 60i R on the wall........................................................................................................ 63
Fitting the TPSi wire buffer......................................................................................................................... 64
Fitting the TPSi wire buffer.................................................................................................................... 64
Installing the CrashBox Drive /i on the robot.............................................................................................. 65
Installing the CrashBox on the robot (conventional) ............................................................................. 65
Installing the CrashBox/i Dummy on the robot...................................................................................... 66
Preparing the WF Robacta Drive and fitting to a conventional robot ......................................................... 67
Fitting the gas-saver nozzle .................................................................................................................. 67
Fitting the hosepack to the WF Robacta Drive (conventional).............................................................. 68
Fitting the WF Robacta Drive to the CrashBox (conventional) ............................................................. 69
Fitting the inner liner inside the torch body ........................................................................................... 69
Fitting the welding torch to the WF Robacta Drive (conventional) ........................................................ 71
Fitting the interconnecting hosepack ......................................................................................................... 72
Fitting the standard interconnecting hosepack to the robot .................................................................. 72
Connecting the extension hosepack ..................................................................................................... 72
Connecting the SplitBox to the system components.................................................................................. 74