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Gaggia Babila Service Manual

Gaggia Babila
66 pages
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All parts of this document are the property of Saeco International Group.
All rights reserved. is document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, used or
collected, except where express authorisation has been provided in writing or through a contractual agreement.
Published by Saeco International Group
Subject to modication
Service
Coee Machine
GAGGIA BABILA
2017-March-02
Service Manual
Rev. 00 MARCH 2017
TECHNICAL INFORMATION
Power supply and output: 240 V~ 50 Hz 1900W - 230 V~ 50/60 Hz 1900 W 120 V~ 60 Hz 1300 W
Temperature monitoring: (NTC) variable resistor sensor - transmits the value to the electronic card
Safety system: 2 thermostats at 190°C one shot
Coee heat exchanger output: Stainless steel
for coee, hot water and steam dispensing
(230 V~) 1900 W - (120 V~) 1300 W - (100 V~) 1100 W
Dimensions: W x H x D in mm: 245 x 360 x 420 mm (data may vary depending on the model)
Stand-by power consumption < 0,5W
Weight: 13.4 kg (data may vary depending on the model)
Water tank capacity: 1.5 l
Coee bean hopper capacity: 300 g. of coee beans
Dreg drawer capacity: 11
Heating time: Approx. 45 sec.
Water circuit lling time: Approx. 15 sec Max. on rst lling cycle
Power consumption: During heating phase- approx. 5.6 A
Automatic dosage: Dose adjustment controlled by the electronic system
Material
Housing ABS/ABS+PMMA/METAL
Beans container ABS
Water tank SAN
Dreg drawer ABS
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Gaggia Babila Specifications

General IconGeneral
Pump Pressure15 bar
GrinderCeramic Burr Grinder
Adjustable Coffee StrengthYes
Adjustable Coffee LengthYes
Adjustable Coffee TemperatureYes
Pre-brewingYes
One-Touch CappuccinoYes
ProgrammableYes
DisplayLCD
Removable Brew GroupYes
Number of Grind Settings5
Voltage120 V
TypeSuper Automatic Espresso Machine
Milk FrotherIntegrated
Color OptionsSilver

Summary

Introduction

Documentation Required for Repair

Lists the essential documentation needed for performing repair procedures on the machine.

Tools and Equipment for Repairs

Details the specific tools and equipment required in addition to standard items for maintenance.

Required Materials for Service

Lists the materials, such as thermal paste and descaler, necessary for service operations.

General Safety Warnings

Provides crucial safety precautions to be observed before and during maintenance work.

Service Policy Grid

Outlines the policy for handling repairs, specifying when to use single components versus assemblies.

External Machine Parts Identification

Identifies and labels all external components of the coffee machine for easy recognition.

Internal Machine Parts Identification

Identifies and labels key internal components within the coffee machine.

Technical Specifications

Machine Technical Specifications

Details the electrical, physical, and performance specifications of the coffee machine.

Machine Parameters and Performance

Outlines operational parameters and performance metrics for various beverage types.

Coffee Product Temperature Measurement

Provides guidelines and limits for measuring the temperature of coffee products.

Milk Product Temperature Measurement

Details the procedures and criteria for evaluating milk product temperature.

Brief Instructions

Customer and Programming Menu

Explains how users can customize beverage settings and machine options through the menu system.

Operating Logic

Water Circuit Operation

Illustrates and explains the flow of water through the machine's internal circuit.

Frother Valve Assembly Details

Describes the frother valve assembly and its operational specifications.

General Carafe Assembly

Explains the components and function of the general carafe assembly.

Multi-way Valve Functions

Details the various functions and operations of the multi-way valve.

Coffee Cycle Sequence

Outlines the step-by-step operational sequence for preparing a coffee beverage.

Single Microswitch Functionality

Explains the role and operation of the single microswitch in the machine.

Temperature Sensor Adjustment Data

Provides a table of resistance values for the temperature sensor at various temperatures.

Coffee Grinder Operation

Explains the mechanism and operation of the coffee grinder.

Coffee Bean Detection and Dose Adjustment

Describes how the machine detects bean absence, adjusts doses, and handles grinder blockages.

Auto-learning Dose System (SAS)

Details the Self-Learning system for regulating ground coffee dose based on aroma and power.

SBS (Saeco Brewing System) Function

Explains how the SBS system adjusts flow speed to influence coffee extraction and taste.

Water Level Detection in Tank

Describes the capacitive sensor system for monitoring water level in the tank.

Drip Tray Water Level Detection

Explains the detection mechanism for the residual water level in the drip tray.

AquaClean Water Filter Operation

Details the function, benefits, and replacement indicators of the AquaClean water filter.

Service Mode

Test Mode Operation

Instructions on how to enter and navigate the machine's test mode for diagnostics.

Steam-out Procedure

Details the procedure for safely draining steam from the machine's boilers.

Diagnostics Mode Entry

Explains how to access the diagnostics menu to check product counters and error logs.

Saeco Service Center Quick Start Guide

A guide for using the Saeco Service Center software for reprogramming and diagnostics.

Servicing and Maintenance

Repair Flow Chart

Provides a structured flow chart outlining the steps and checks for performing repairs.

Disassembly Procedures

Disassembling Outer Elements

Step-by-step guide for removing the external covers and components of the machine.

Coffee Grinder Disassembly

Instructions for safely removing the coffee grinder assembly.

Grinder Blades Removal and Adjustment

Details the process for extracting and adjusting the grinder blades.

Coffee Grinder Adjustment Guide

Explains how to adjust the grinding fineness by the user and technicians.

Steam Pump Removal

Instructions for removing the steam pump from the machine.

Coffee Pump Removal

Instructions for removing the coffee pump from the machine.

Flow Meter Removal

Instructions for removing the flow meter component.

Power Board Removal

Instructions for removing the main power board.

Steam Boiler Removal

Instructions for removing the steam boiler.

Coffee Boiler Removal

Instructions for removing the coffee boiler.

Gearmotor Disassembly and Reassembly

Detailed steps for disassembling and reassembling the gearmotor unit.

Frother Valve Assembly Disassembly

Instructions for disassembling the frother valve assembly.

Dispenser Assembly Disassembly

Instructions for disassembling and reassembling the dispenser unit.

CPU Water Level Sensor Removal

Instructions for removing the CPU water level sensor.

Steam Pipe Assembly Disassembly

Instructions for disassembling the steam pipe assembly.

Teflon Pipe Support and Carafe Fitting Assembly

Instructions for disassembling the Teflon pipe support and carafe fitting.

Carafe Board General Assembly Disassembly

Instructions for disassembling the general carafe board assembly.

CPU Board, Display, and Front Panel Disassembly

Instructions for disassembling the CPU board, display, and front panel.

Oetiker Clamps Installation and Removal

Procedure for correctly installing and removing Oetiker clamps on pipes.

Notes

Water Circuit Diagram

Electrical Diagram

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