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GE Masoneilan 12420 User Manual

GE Masoneilan 12420
80 pages
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GE Oil & Gas
Masoneilan* 12400 Series
Level Transmitter/Controller
Instruction Manual & Safety Guide
GE Data classification: Public

Table of Contents

Questions and Answers:

GE Masoneilan 12420 Specifications

General IconGeneral
ManufacturerGE Masoneilan
Model12420
CategoryTransmitter
TypePressure Transmitter
Output4-20 mA
Process Connection1/2" NPT
Electrical Connection1/2" NPT
Material316 Stainless Steel
Operating Temperature-40 to 185°F (-40 to 85°C)

Summary

IMPORTANT: SAFETY WARNING

General

Provides installation, operation, and maintenance instructions for the Masoneilan 12400 Series.

Spare Parts

Details on using genuine GE Masoneilan spare parts for maintenance.

After Market Support

Information on GE's aftermarket support for valves and instruments.

Training

Information on scheduled classes for customer service and instrumentation personnel.

1. Description - Operation

1.1. Principle of Operation

Explains the 2-wire, loop-powered, digital displacement level transmitter/controller using buoyancy and torque tube principles.

1.2. Signal Processing

Describes sensor analog signal conversion to digital and analog output signals.

2. Protection Standards

2.1. ATEX / IECEx Certifications

Details ATEX/IECEx compliance for explosion proof and intrinsically safe installations.

2.2. FM / FMc Certifications

Covers FM/FMc certifications for explosion proof and intrinsically safe installations.

2.2.1. General Requirements

General requirements for installation and maintenance under FM/FMc certifications.

2.2.2. Flameproof and Dust Ignition Proof Requirements

Requirements for flameproof and dust ignition proof installations.

2.2.3. Intrinsically Safe Requirements

Requirements for intrinsically safe installation wiring and standards.

2.2.4. Explosion Proof and Intrinsic Safety Marking

Explains the labeling for explosion proof and intrinsic safety approvals.

2.2.5. Repair

Guidelines and warnings for component replacement and repair procedures.

2.2.6. ES-479 Intrinsically Safe Installation Wiring Requirements

Wiring requirements for intrinsically safe installations as per ES-479.

2.2.7. Notes for Intrinsically Safe Installation

Notes and clarifications for intrinsically safe installation procedures and requirements.

3. Marking and Numbering System

3.1. Marking

Details data indicated on the firm plate, including manufacturer and serial number.

3.2. Numbering System

Explains the numbering system for model, action, mounting, hazardous protection, and housing material.

4. Installation

4.1. Storage and Condition at Delivery

Guidelines for storing and handling the instrument upon delivery.

4.2. Mounting on Site

Procedures and considerations for mounting the instrument on-site.

4.2.1. External Mounting

Instructions for external mounting of the displacer chamber model.

4.2.2. Internal Mounting

Instructions for mounting the instrument internally without a displacer chamber.

4.2.2.1. Guide Brackets for Type 12404

Guidance on using brackets for type 12404 displacer in motion.

4.2.2.2. Stilling Well for Type 12403

Instructions for using a stilling well for type 12403 in turbulent liquid.

4.2.2.3. Instrument Case Mounting

Information on standard left-handed and optional right-handed instrument case mounting.

5. Case Description

5.1. Electronic Compartment

Description of the electronic compartment, including cover, display, and pushbuttons.

5.2. Mechanism Compartment

Description of the mechanism compartment, including openings and factory assembly.

5.3. MTBF

Mean Time Between Failure value for the 12400 Series instrument.

5.4. Connection Compartment

Description of the connection compartment, cover, and terminal board.

5.4.1. Electric Circuit

Details on terminal strip, ground terminal, and conduit connection.

5.4.2. Wiring and Connections

Requirements for wiring and connections in hazardous area installations.

5.4.3. Allowable Supply Voltages

Table of allowable supply voltages for explosion proof and intrinsic safety.

5.4.4. Maximum Power

Specifies the maximum power consumption of the instrument.

5.4.5. Output Signal and Load Resistance

Information on output signal characteristics and maximum load resistance.

6. Operating the Instrument

6.1. General Principles

Overview of digital settings via pushbuttons, LCD, or HART communication.

6.1.1. The Liquid Crystal Display (LCD)

Description of the LCD's display capabilities and usage for configuration.

6.1.2. Pushbuttons

Details the three pushbuttons and their functions for menu navigation.

6.1.3. Operating Modes

Explains the three operating modes: NORMAL, SETUP, and FAILSAFE.

6.1.4. Pushbutton Menus: Description and Usage

Details the communication paths and functions within the menus.

6.1.4.1. Normal Menu (Appendix A)

Describes operations and navigation within the NORMAL menu.

6.1.4.2. Setup Menu (Appendix A)

Outlines functions and navigation for the SETUP menu.

6.1.4.3. Engineering Unit Menu (Appendix D)

Explains how to define engineering units and level values.

6.1.4.4. Filtering Menu (Appendix D)

Details settings for damping and smart filtering parameters.

6.1.4.5. 4-20mA Generator Menu (Appendix E)

Describes generating loop current for setting other instruments.

6.1.4.6. Automatic Tuning Menu (Appendix E)

Explains automatic tuning of smart filtering parameters.

6.1.4.7. Failsafe Menu (Appendix G)

Details operations available when the instrument is in FAILSAFE mode.

7. Commissioning

7.1. Instrument Coupling to the Torque Tube

Procedures for coupling the instrument to the torque tube, including simulation with weights or process liquid.

7.2. Transmitter Configuration

Steps to perform or check before calibration, defining operating mode and features.

7.3. Transmitter Calibration

Details operating rules and calibration principles for transmitters.

7.3.1. Operating Rules and Calibration Principle

Explains calibration principles, specific gravity, and reduced span/zero shift functions.

7.3.2. Calibration at Workshop with Weights

Procedure for workshop calibration using weights for zero and span.

7.3.3. Calibration on Site with Process Fluids

Procedure for calibrating the instrument on-site using process fluids.

7.3.4. Calibration with Mechanical Stops

Method for calibrating when level variations are not possible, using mechanical stops.

7.5. Mechanical Stops Setting

Procedure for setting mechanical stops (adjusting screws) for specific gravities.

7.4. Specific Gravity Meter Calibration

Adjustment and calibration of the specific gravity meter function.

7.6. Torque Tube Temperature Compensation

7.6.1. Global Purpose

Overview of software temperature compensation for the torque tube.

7.6.1. Temperature Compensation Activation

Steps to enable and set torque tube temperature compensation via ValVue software.

7.6.2. Temperature Compensation Setting

How to set temperature compensation parameters using the ValVue suite software.

7.7. Controller Function (12410 Model Only)

7.7.1. Instruments Inputs/Outputs

Describes the inputs and outputs for the controller function.

7.7.2. Controller Activation

How to activate the controller function via push-buttons or ValVue software.

7.7.3. Controller Setup

Setting parameters for controller function including setpoint, PID, and alarms.

7.7.3.1. Controller Setup Range

Defines setpoint range, limits, and initial values.

7.7.3.2. Controller Configuration

Configuration options for controller action, derivative source, and dead zone.

7.7.3.3. PID Parameters Settings

Details PID parameters like P, I, D, Kd, and Beta.

7.7.3.4. Controller Alarms

Configuration of controller alarms based on absolute or deviation values.

7.7.4. Controller Monitor

Overview of the controller's PID operation, bargraphs, and status.

8. Safety Manual for SIL Applications

8.1. Relevant Standards

Lists relevant safety standards like IEC 61508 and IEC 61511.

8.2. Terms and Definitions

Defines key terms related to functional safety, SIL, and failure rates.

8.3. Safety Requirements

Outlines probability of failure on demand and safety integrity levels.

8.4. Safety Characteristics

Details assumptions and characteristics for safety functions.

8.4.1. Assumptions

Lists assumptions made for FMEDA and safety characteristic applicability.

8.5. Safety Function

Defines the primary safety function of the digital level transmitter.

8.6. Proof Test

Recommended proof test procedures to detect undetected dangerous faults.

9. Maintenance

9.1. Removal of 12400 Case from Torque Tube

Step-by-step instructions for removing the instrument case from the torque tube.

9.2. Installation of 12400 Case on Torque Tube

Procedures for installing the instrument case on different torque tube series.

9.2.1. On 12200/300/400 Series Torque Tube

Installation steps for 12200/300/400 series torque tubes.

9.2.2. On 12120 or 12800 Series Torque Tube

Installation procedures for 12120/12800 series torque tubes.

9.3. Removal of 12400 Case and Torque Tube Sub-Assembly

Instructions for removing the case and torque tube sub-assembly.

9.4. Mounting of DLT Case and Torque Tube Sub-Assembly

Procedures for mounting the DLT case and torque tube sub-assembly.

9.5. Reverse Instrument Case Mounting Position

Steps for reversing the instrument case mounting position.

9.6. Replacement of Electronic and Mechanical Components

Procedures and cautions for replacing electronic and mechanical components.

10. Troubleshooting

10.1. No Signal

Checks for connection wires and polarities when no signal is present.

10.2. Existing Signal, No LCD Display

Action to take if a signal exists but the LCD is blank.

10.3. Steady Signal, No Level Change

Troubleshooting steps for a static signal with varying level.

10.4. Output Signal Differs from LCD Value

Checks and recalibration steps when output signal does not match LCD display.

10.5. No HART Communication

Troubleshooting steps for issues with HART communication.

10.6. Output Signal Linearity Issue

Steps to diagnose and resolve linearity issues with the output signal.

10.7. View Error Diagnostics Messages

How to view and interpret diagnostic error messages.

Appendix A: Normal/Setup Menu

Transmitter Models (12420/12430) Menus

Menu structure for transmitter models.

Controller Model (12410) Menus

Menu structure for controller model.

Normal Menu Screen Description

Explanation of screens and navigation within the NORMAL menu.

Setup Menu Screen Description

Explanation of screens and navigation within the SETUP menu.

Appendix B: Basic Setup Menu

Basic Setup Menu Entry

Entry point for the BASIC SETUP menu.

Basic Setup Menu Description - Part 1

Detailed description of BASIC SETUP menu options (Part 1).

Basic Setup Menu Description - Part 2

Detailed description of BASIC SETUP menu options (Part 2).

Appendix C: Advanced Setup Menu

Advanced Setup Menu Structure

Graphical representation of the ADVANCED SETUP menu structure.

Advanced Setup Menu Description - Part 1

Detailed description of ADVANCED SETUP menu options (Part 1).

Advanced Setup Menu Description - Part 2

Detailed description of ADVANCED SETUP menu options (Part 2).

Appendix D: Engineering Unit Menu

Engineering Unit Menu Structure

Graphical representation of the ENGINEERING UNIT menu structure.

Engineering Unit Menu Description

Explanation of engineering unit settings.

Filtering Menu Description

Explanation of filtering settings.

Appendix E: 4-20mA Generation Menu

4-20mA Generation Menu

Entry point for 4-20mA generation settings.

Automatic Tuning Menu

Entry point for automatic tuning settings.

4-20mA Generation Menu Description

Explanation of 4-20mA generation parameters.

Automatic Tuning Menu Description

Explanation of automatic tuning parameters.

Appendix F: View Data Menu

View Data Menu

Entry point for viewing instrument data.

View Data Menu Description

Explanation of data fields available in the VIEW DATA menu.

Appendix G: Failsafe Menu

Failsafe Menu

Entry point for failsafe mode related menus.

View Error Menu

Entry point for viewing error messages.

Failsafe Menu Description

Explanation of screens and navigation within the FAILSAFE menu.

View Error Menu Description

Explanation of screens and navigation within the VIEW ERROR menu.

Distributor Information

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