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GE PanaFlow XMT1000 User Manual

GE PanaFlow XMT1000
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GE
Oil & Gas Flow
910-313 Rev. A
June 2017
PanaFlow™ XMT1000
User’s Manual

Table of Contents

Questions and Answers:

GE PanaFlow XMT1000 Specifications

General IconGeneral
Power Supply24 VDC
Fluid TypesLiquids and Gases
Accuracy±0.5% of reading
Temperature Range-40°C to 60°C
Output Signal4-20 mA
TechnologyUltrasonic
ChannelsSingle
EnclosureNEMA 4X (IP66)

Summary

Preface

Product Registration

Instructions for registering the product for support and promotions.

Services

Information on customer support services offered by GE.

Terms and Conditions

Information on GE's sales terms, conditions, and warranty.

Typographical Conventions

Explanation of special formatting and symbols used in the manual.

Safety Issues

General safety warnings and responsibilities for installation and operation.

Auxiliary Equipment

Safety considerations and requirements for operating auxiliary equipment.

Environmental Compliance

Information on RoHS and WEEE directives compliance.

Chapter 1. Installation

1.1 Introduction

Overview of installation guidelines for safe and reliable operation of the XMT1000.

1.2 CE Marking Compliance

Requirements for CE Marking compliance and installation in high noise areas.

1.3 Unpacking the XMT1000

Instructions for inspecting the box and instrument, and accounting for all components.

1.4 Site and Clearance Considerations

Guidelines for planning installation, including access, vibration, and sunlight exposure.

1.4.1 Access to the Meter

Guidelines for planning installation based on flowcell location and minimum clearance distances.

1.4.2 Vibration Exposure Considerations

Recommendations for installing the transmitter in a location isolated from vibrations.

1.4.3 Sunlight Exposure

Considerations for limiting exposure of the transmitter to direct sunlight.

1.4.4 Local Mounting

Guidelines for flowcell location and transducer orientation for accuracy and accessibility.

1.4.5 Remote Mounting

Considerations for mounting the enclosure away from transducers for process temperatures exceeding 150°C.

1.4.6 Cable Lengths

Maximum distance for remote mounting of the XMT1000 using RG-62 coaxial cable.

1.4.7 Transducer Cables

Standard practices for installing transducer cables, avoiding interference and environmental damage.

1.5 Making the Electrical Connections

Instructions for making all necessary electrical connections for the XMT1000 flow transmitter.

1.5.1 Wiring the Analog Outputs

Procedures for wiring the isolated 4-20 mA analog output.

1.5.2 Wiring the Digital Output

Instructions for wiring the digital output for totalizer, frequency, or calibration port.

1.5.2a Wiring as a Totalizer (Pulse) Output

Wiring the digital output as a totalizer or pulse output.

1.5.2b Wiring as a Frequency Output

Wiring the digital output as a frequency output.

1.5.2c Wiring as a Calibration Port

Wiring the digital output for use as a calibration port.

1.5.3 Wiring the Modbus/Service Port

Instructions for wiring the RS485 serial port for Modbus communication.

1.5.4 Wiring the Line Power

Instructions for connecting the XMT1000 to AC or DC line power.

Chapter 2. Programming

2.1 Introduction

Overview of programming features for the XMT1000 transmitter.

2.2 Using the Magnetic Keypad

Guide to operating the XMT1000 using its magnetic keypad and display.

2.3 Passcodes

Information on default and required security passcodes for the XMT1000.

2.4 Glossary of Terms

Definitions of technical terms used in the manual for flow measurement.

2.5 Menu Maps

Reference diagrams for navigating and programming the XMT1000 features.

Measurement Display Menu Map (Rev. 10)

Diagram showing the structure of the measurement display menu.

Main Menu Map (Rev. 10)

Diagram illustrating the main menu navigation and options.

SYSTEM Menu Map (Rev. 10)

Diagram showing the structure of the SYSTEM menu.

MAIN Board I/O Menu Map (Rev. 10)

Diagram illustrating the MAIN Board I/O menu structure.

OPTION Boards Menu Map (Rev. 10)

Diagram showing the OPTION Boards menu navigation.

SENSOR SETUP Menu Map (Rev. 10)

Diagram illustrating the SENSOR SETUP menu structure.

CALIBRATION Menu Map (Rev. 10)

Diagram showing the CALIBRATION menu navigation.

ADVANCED Menu Map (Rev. 10)

Diagram illustrating the ADVANCED menu structure.

Chapter 3. Error Codes and Troubleshooting

3.1 Error Display in the User Interface

How error messages are displayed on the LCD, including error header and string.

3.1.1 Error Header

Details the error patterns and corresponding headers for XMT1000 errors.

3.1.2 Communication Error String

Explains the communication error string's purpose and provides an example.

3.1.3 Flow Error String

Lists and describes various flow error codes and their potential causes.

3.2 Diagnostics

Explains how to troubleshoot problems with the electronics, flowcell, or transducers.

3.2.1 Introduction

Overview of indications for possible problems and troubleshooting steps.

3.2.2 Flowcell Problems

Troubleshooting flowcell issues, focusing on fluid and pipe-related problems.

3.2.2a Fluid Problems

Identifies fluid properties and conditions that can cause measurement issues.

3.2.2b Pipe Problems

Discusses pipe-related issues affecting flow measurement accuracy.

3.2.3 Transducer/Buffer Problems

Lists potential problems related to ultrasonic transducers and their buffers.

Appendix A. Specifications

A.1 Operation and Performance

Details fluid types, transducer types, pipe sizes, data logging, and measurement parameters.

Fluid Types

Lists compatible fluid types for the XMT1000.

Transducer Types

Specifies the types of transducers supported.

Pipe Sizes

Lists standard and optional pipe sizes for the meter.

Data Logging

Information on data logging capabilities and requirements.

Measurement Parameters

Lists the parameters measured by the XMT1000.

Flow Accuracy (Velocity)

Specifies the accuracy of velocity measurements and factors affecting it.

Repeatability

Details the repeatability of measurements.

Range (Bidirectional)

Specifies the bidirectional flow range of the meter.

Meter Turndown

Indicates the meter's turndown ratio.

Optional PC Software

Mentions optional PC software for added functionality.

A.2 Electronics

Describes the enclosure, dimensions, paths, display, languages, keypad, and I/O.

Enclosure

Details the standard and optional enclosure types.

Dimensions (Standard)

Provides standard weight and size of the XMT1000.

Paths

Indicates the number of measurement paths supported.

Display

Describes the LCD display specifications.

Display Languages

Lists the available display languages.

Keypad

Describes the built-in magnetic keypad.

Inputs/Outputs

Details the standard and optional inputs and outputs.

Power Supplies

Lists the available power supply options.

Power Consumption

States the maximum power consumption.

Wiring Connection

Information on conduit entries for wiring connections.

Electronics Classifications (Pending)

Lists the safety and compliance classifications for the electronics.

Electronics Mounting

Describes standard and optional mounting methods for the electronics.

Terminal Blocks

Details the standard terminal blocks for I/O connections.

Appendix B. Modbus Communication

B.1 Modbus Protocol

Overview of the standard Modbus communications protocol followed by the XMT1000.

B.2 Modbus Register Map

Detailed register map for Modbus communication with the XMT1000.

Appendix C. HART Communication

C.1 Wiring the XMT1000 to the HART Communicator

Instructions for wiring a HART communicator to the XMT1000 terminal board.

C.2 HART Write Mode Switch

Explanation of the slide switch for enabling or disabling HART write access.

C.3 HART Menu Maps

Reference maps for programming the XMT1000 via HART communication.

HART Output Menu Map

Diagram showing the HART Output menu structure for programming.

HART Review Menu Map

Diagram showing the HART Review menu structure for viewing data.

Appendix D. Foundation Fieldbus Communication

D.1 Introduction

Introduction to Fieldbus protocol and its application with the XMT1000.

D.2 Installation

Steps and requirements for installing the XMT1000 with Fieldbus.

D.2.1 Network Configuration

Required instruments and configuration for Fieldbus networks.

D.2.2 Polarity

Information on polarity insensitivity of Fieldbus terminals.

D.2.3 Connection

Instructions for connecting Fieldbus wires to the terminal PCB.

D.2.4 FISCO (Fieldbus Intrinsically Safe Concept)

Details on FISCO certification and parameters for the XMT1000 Fieldbus.

D.2.5 DD File

Location of the DD file for Foundation Fieldbus.

D.2.6 Default Node Address

The default node address for the XMT1000 and the need to change it.

D.3 Specifications

Technical specifications for General, Physical, and Communication aspects.

D.3.1 General

General specifications including manufacturer, model, and protocol details.

D.3.2 Physical

Physical specifications such as polarity sensitivity and working voltage.

D.3.3 Communication

Communication-related specifications like stack manufacturer and VCRs.

D.3.4 User Layer

Details on FB application manufacturer, function blocks, and firmware upgrade.

D.3.5 Function Blocks

Information on resource, transducer, and function block types and execution times.

D.4 Resource Block

Provides information on FF revision, passwords, and NAMUR NE107 configuration.

D.4.1 FF Revision

Shows SW and HW versions and FF revision in the Resource Block.

D.4.2 Password

Explains password entry for changing system parameters and security levels.

D.4.3 NAMUR NE107

Describes NAMUR NE107 diagnostics and default error categories.

D.5 XMIT Transducer Block

Details parameters transmitted via Al block and unit selection.

D.5.1 Units

Lists available units for parameters in the XMIT Transducer Block.

D.6 Composite Transducer Block

Provides common measurement values and programmable parameters for all paths.

D.6.1 Clearing the Totalizer

Instructions for controlling batch totalizers via Foundation Fieldbus.

D.7 Channel Transducer Block

Shows measurement values and parameters for each path (CH1, CH2, CH3).

D.8 Analog Input Block

Describes the AI block as a signal conditioning function for data processing.

D.9 PID Block

Information on the PID function for programmable control.

D.10 Error Handling

Explains how the meter publishes error status and quality bits.

D.11 Simulation Mode

Steps to enable simulation mode for testing FF implementation without real data.

D.12 Fieldbus Troubleshooting Guide

Suggested solutions for common Fieldbus problems.

D.13 DPI620 FF Modular Communicator

Recommendation for a calibrator/communicator for local diagnostics.

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