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GE AquaTrans AT868 User Manual

GE AquaTrans AT868
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GE Infrastructure
Sensing
Model AT868 AquaTrans™
Ultrasonic Flow Transmitter for Water (1- & 2-Channel)
Users Manual
910-218D
September 2004

Table of Contents

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GE AquaTrans AT868 Specifications

General IconGeneral
TypeUltrasonic flow transmitter
Accuracy±1% of reading
Housing MaterialPolycarbonate
Enclosure RatingIP66
Flow Velocity Range0.01 to 40 ft/s
Fluid TypesLiquids
Operating Temperature-40°C to +60°C
Power Supply24 VDC
Outputs4-20 mA
CommunicationModbus
EnclosureNEMA 4X
Pipe Size Range0.5 to 300 inches (15 to 7600 mm)
Temperature Range-40 to 212°F (-40 to 100°C)

Summary

Model AT868 AquaTrans™ Ultrasonic Flow Transmitter

Chapter 1: Installation

Introduction

Overview of the installation process and key topics covered.

Unpacking

Procedure for safely removing unit components from shipping containers.

Site Considerations

Guidelines for selecting appropriate locations for the electronics enclosure and flowcell.

Electronics Enclosure Location

Guidance on choosing a suitable site for mounting the electronics enclosure.

Flowcell Location

Recommendations for ideal placement of the flowcell within the pipeline.

Transducer Location

Adherence to guidelines for optimal transducer placement and alignment.

Installing a Flowcell

Detailed instructions for mounting the flowcell onto the pipeline.

Mounting the AT868 Electronics Enclosure

Steps for securely mounting the electronics enclosure.

Making Electrical Connections

Instructions for establishing all necessary electrical connections to the flow transmitter.

Wiring the Line Power

Procedure for correctly connecting the unit to the power supply.

Wiring Transducers

Step-by-step guide for connecting the upstream and downstream transducers.

Wiring Std 0/4-20 mA Analog Outputs

Instructions for connecting the standard 0/4-20 mA analog output signals.

Wiring the Serial Port

Guidance on connecting the meter's serial port for communication.

Chapter 2: Programming Site Data

Introduction

Overview of the AT868's user program and programming methods.

Activating a Channel/Path - CHx-ACTIV

Procedure to enable or disable the flow measurement channel/path.

Entering System Data for a Channel/Path - CHx-SYSTM

Configuration of system parameters for individual channels/paths.

Entering Transducer and Pipe Parameters - CHx-PIPE

Input of transducer type, pipe material, and dimensions for accurate measurement.

Entering the Zero Cutoff Value - CHx-I/O

Setting a threshold to force zero display reading at minimal flow rates.

Entering Setup Data - CHx-SETUP

Configuration of signal limits, response times, and advanced features.

Using Advanced Features - ADVAN

Accessing advanced meter features like KV/SS, MULTK, MASS, and CODEL.

Entering Global System Data - GLOBL-SYSTM

Configuration of global system parameters, including units and messages.

Setting Up the Inputs and Outputs - GLOBL-I/O

Configuration of meter's inputs, outputs, and error handling responses.

Setting Up Analog and Totalizer/Frequency Outputs - OPTN

Configuration of analog and totalizer/frequency output parameters.

Configuring the Communications Port - GLOBL-COMM

Setting up the serial port parameters for PC communication.

Chapter 3: Displaying Data

Introduction

Overview of the Liquid Crystal Display (LCD) features and adjustments.

Adjusting LCD Contrast and Brightness

Procedure to adjust the LCD contrast and backlight for optimal viewing.

Setting Up the Display

Instructions to configure which data parameters are displayed on the screen.

Resetting Totals

Methods for resetting the meter's totalizer values using keypad, software, or switch.

Taking Measurements

Functionality to pause and restart measurements using the software.

Chapter 4: Calibration

Introduction

Overview of calibrating and testing analog and totalizer/frequency outputs.

Calibrating and Testing Analog Outputs

Procedure to calibrate zero-point and full-scale values for analog output signals.

Calibrating the Low End of the Analog Output

Steps to set the 4 mA output point for the analog signal.

Calibrating the High End of the Analog Output

Steps to set the 20 mA output point for the analog signal.

Testing Output Linearity

Procedure to verify the accuracy of the analog output readings at various scales.

Testing Totalizer/Frequency Outputs

Procedure for testing the totalizer and frequency output signals.

Chapter 5: Error Codes

Introduction

Overview of the built-in error code message system for troubleshooting.

E1: Low Signal

Indicates poor ultrasonic signal strength or signal exceeding programmed limits.

E2: Sound Speed Error

Occurs when calculated sound speed deviates from programmed values.

E3: Velocity Range

Indicates calculated velocity exceeds programmed range limits.

E4: Signal Quality

Signal quality falls below programmed correlation peak limit.

E5: Amplitude Error

Signal amplitude exceeds programmed discriminator limits.

E6: Cycle Skip, Accel.

Acceleration exceeds limits due to poor flow or transducer alignment.

Chapter 6: Diagnostics

Introduction

Explains troubleshooting procedures for electronics, flowcell, and transducers.

Displaying Diagnostic Parameters

Accessing built-in parameters to aid in troubleshooting flowcell, transducer, or electrical issues.

Using the Tracking Window

Procedure to determine fluid sound speed and enter it into the meter.

Flowcell Problems

Troubleshooting categories related to flowcell issues, including fluid and pipe problems.

Pipe Problems

Identifies common pipe-related issues affecting flow measurement accuracy.

Transducer Problems

Addresses issues related to transducer physical damage, coupling, and alignment.

Chapter 7: Parts Replacement

Introduction

Overview of on-site upgrades and parts replacement procedures.

Replacing the LCD Display/Keypad

Instructions for field-replaceable assembly of the LCD display and keypad.

Replacing the Fuse

Step-by-step guide for replacing the unit's fuse.

Replacing the User Program

Procedure for replacing the EPROM chip storing the unit's software.

Chapter 8: Specifications

General Specifications

Overview of the AT868 flow transmitter's general operational characteristics.

Electrical Specifications

Details on power supply, consumption, operating mode, and communication interfaces.

Input/Output Specifications

Information on digital display, communications, analog, and pulse outputs.

Transducer Specifications

Technical details for wetted and clamp-on transducers, including materials and frequency.

Pipe Size and Materials

Specifications for pipe dimensions and materials compatible with transducers.

Appendix A: Menu Maps

The CHx ACTIV, SYSTM, PIPE and I/O Menu Map

Diagram illustrating the navigation path for channel-specific programming menus.

The GLOBL Menu Map

Diagram illustrating the navigation path for global programming menus.

The CHx SETUP Menu Map

Diagram illustrating the navigation path for channel setup menus.

Appendix B: CE Mark Compliance

Introduction

Overview of CE Mark compliance requirements for EEC countries.

EMC Compliance

Requirements and modifications for ensuring electromagnetic compatibility.

LVD Compliance

Requirements for the Low Voltage Directive, including external power disconnect.

Appendix C: Data Records

Site Data

Section for recording specific site data entered via the User Program.

Appendix D: Measuring P and L Dimensions

Measuring P and L

Procedure to determine path length (P) and axial dimension (L) for wetted transducers.

Appendix E: Service Record

Data Entry

Guidelines for recording service details in the provided record table.

Diagnostic Parameters

Table for recording diagnostic parameter values for troubleshooting.

Appendix F: PanaView™ for IDM-Compatible Meters

Introduction

Overview of the PanaView™ graphical interface for GE flowmeters.

Wiring the RS232 Interface

Detailed steps for connecting the meter to a PC or printer via RS232.

Setting Up the Communications Port

Procedure to establish and configure communication settings in PanaView™.

Adding an IDM-Compatible Meter

Steps to add a meter to the configured communications port in PanaView™.

Editing Meter Properties

Functionality to modify meter settings like clock, signals, and totalizers via software.

Changing Meter Settings

Remote programming of operating parameters and file management via software.

Setting the Meter Clock

Methods to reset the meter's time and date using software.

Reading Transducer Signals

Procedure to read and display transducer signal data using PanaView™.

Clearing Totalizers

Action to clear the meter's totalizer values using the software.

Handling Site Files

Operations for managing site files, including saving and clearing.

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