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Gehl
Compact Excavator
Z35
Gehl Z35 User Manual
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5. Ordering Replacement Parts and Service Call
0-7
When ordering replacement parts or calling for service, let
your dealer know the model designation, the machine se-
rial number, and the engine serial number on the machine
serial number plate as well as the reading of the hour me-
ter.
•
Machine serial number plate
• Hour
meter
5-4. Ordering replacement parts and service calls
R
Hour meter
022493-00E
8
10
Table of Contents
2 Safety Information
4
3 Product Overview
5
Intended Uses
5
Break in Period
5
Conditions to Insure Compliance with EPA Emission Standards
6
4 Operation License
7
5 Ordering Replacement Parts and Service Call
8
Location of Machine Serial Number Plate
8
Location of Engine Serial Number Plate
8
Location of EPA Emission Control Plate
8
Ordering Replacement Parts and Service Calls
9
Table of Contents
10
6 Contents
15
Safety
15
7 Basic Precautions
16
8 Operating Precautions
20
Precautions before Starting the Engine
20
Precautions for Starting the Engine, Working and Parking
22
Precautions for Transportation
27
Precautions for the Battery
28
Precautions for Towing
29
9 Precautions for Servicing
31
Precautions before Servicing
31
Precautions During Servicing
33
10 Safety Messages (Warning Labels)
37
Location of Warning Labels
37
Operation
45
11 Identification of Important Parts
46
Overview of the Machine
46
Controls and Switches
47
12 Description of Control Devices
48
Monitor
48
Switch
51
Control Levers and Pedals
54
Engine Hood B
58
Engine Hood Rear Cover
59
Storage Space for the Operation & Maintenance Manual
59
Windshield (for Cabin)
60
Operator's Seat
62
Ash Tray (for Cabin)
63
Headlight
63
Air Outlet (for Cabin)
64
Right Window Glass (for Cabin)
64
Cabin Side Door
65
Replenishment of Windshield Washer Fluid
65
Fuse
66
Power Outlet
67
13 Operating Instructions
68
Checking before Starting the Engine
68
Starting up the Engine
78
Operating and Checking Instructions after Starting the Engine
81
Traveling
83
Steering
87
Stopping the Machine
89
Swinging the Upperstructure
90
Operating the Implements
91
Precautions for Operating the Implement
92
Precautions for Working
95
Precautions for Going up and down a Slope
96
Escaping from the Mud
98
Operations Using the Bucket
99
Handling Quick Coupler
100
Parking the Machine
109
Inspection Requirements after Completing Operation
110
Stopping the Engine
111
Inspection Requirements after Stopping the Engine
112
Locking
112
Handling the Rubber Track (for Rubber Track Type)
113
Handling Hydraulic P.T.O
118
Replacing the Bucket Without the Quick Coupler
122
14 Transportation
124
Loading and Unloading the Machine
124
Precautions for Loading the Machine
126
Precautions for Transporting the Machine
127
Suspending the Machine
128
15 Care and Service in Cold Weather
130
Preparing for Cold Weather
130
Precautions after a Day's Work
132
After Cold Weather Ends
132
16 Long-Term Storage
133
Before Storing
133
Storing
134
Using the Machine Again
134
17 Troubleshooting
135
Phenomena that Are Not Breakdowns
135
Towing
136
If the Battery Is Overdischarged
137
Troubleshooting
138
18 Precautions for Servicing
146
19 Basic Servicing Practices
149
Oils, Fuel, and Cooling Water
151
Electrical Equipment
154
Hydraulic System
155
20 Consumables
157
21 Fueling, Oiling and Greasing Based on Temperature Range
158
Fuel and Oil
158
Cooling Water
158
22 Standard Tightening Torque for Bolts and Nuts
159
Required Tools
159
Torque Table
160
23 Replacing Essential Parts Periodically
161
24 Maintenance Table
163
Table of Service Time Intervals
163
Service Intervals When Using the Hydraulic Breaker
167
25 Procedures for Maintenance
168
First Services
168
Nonperiodic Services
169
Checking before Start-Up
183
Maintenance Every 50 Service Hours
191
Maintenance Every 100 Service Hours
192
Maintenance Every 250 Service Hours
193
Maintenance Every 500 Service Hours
198
Maintenance Every 1000 Service Hours
204
Maintenance Every 2000 Service Hours
207
Specifications and Dimensional Diagrams
209
Optional Parts and Attachments
215
27 General Precautions
216
Safety Precautions
216
Precautions for Mounting an Attachment (Implement)
217
28 Optional Parts and Attachments
219
29 Handling Air Conditioner (for Z35-5B Cabin)
220
Description of Lever and Switches for Air Conditioner
220
How to Use Air Conditioner
221
Maintenance, Inspection and Servicing of Air Conditioner
223
30 Maintenance Log
228
4
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Gehl Z35 Specifications
General
Brand
Gehl
Model
Z35
Category
Compact Excavator
Language
English
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