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GEM 1235 User Manual

GEM 1235
26 pages
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GEMÜ 1235
24V / IO-Link, 3E, 4E
Electrical position indicator
Operating instructions
EN
further information
webcode: GW-1235
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GEM 1235 Specifications

General IconGeneral
ModelGEM 1235
CategoryMeasuring Instruments
Power Supply9V battery
DisplayLCD
Operating Temperature0°C to 50°C
Dimensions150mm

Summary

Operating instructions

1 General information

1.1 Information

General notes about the document's applicability and authoritative version.

1.2 Symbols used

Explanation of symbols for tasks, responses, LED conditions, and warning notes.

1.3 Warning notes

Describes the structure and levels of warning notes including DANGER, WARNING, CAUTION, and NOTICE.

2 Safety information

Prior to commissioning

List of essential safety checks and preparations before starting the product.

During operation

Safety instructions to be followed during the product's operational phase.

In cases of uncertainty

Guidance on seeking assistance when encountering uncertainties.

3 Product description

3.1 Construction

Details the components and materials of the GEMÜ 1235 electrical position indicator.

3.2 LED displays

Explains the status LEDs and their meanings for different device versions.

3.2.2 LED conditions

Table showing LED states for different operational modes (OPEN, CLOSED, ERROR, etc.).

3.3 Description

Overall description of the GEMÜ 1235, its suitability, and features.

3.4 Function

Explains how the GEMÜ 1235 indicates valve position via LEDs and communication.

3.5 Product label

Details the information found on the product label, including device version and manufacturing data.

4 GEMÜ CONEXO

Order variant

Information about the RFID chip in CONEXO variants for electronic identification.

5 Correct use

DANGER

Warning about explosion risk and use in explosive zones.

WARNING

Warning about improper use leading to severe injury or voiding warranty.

6 Order data

Order codes

Lists codes for various configurations of the GEMÜ 1235.

Order example

Provides an example of how to construct an order code for the product.

7 Technical data

7.1 Temperature

Specifies the ambient and storage temperature ranges for the product.

7.2 Product compliance

Lists EMC Directive, SIL, HFT, MTTR, MTBF, and UL listing details.

7.3 Mechanical data

Details installation position, weight, protection class, and travel sensor specifications.

7.4 Electrical data

Covers supply voltage, duty cycle, reverse battery protection, fuse, and current consumption.

8 Dimensions

Electrical connection type

Specifies the electrical connection as a 1x 5-pin M12 plug (A-coded).

Switching characteristic

Illustrates switching characteristic with timing diagrams and explains switch points.

Switch points

Details default and minimum switch points for different travel sensor versions.

Dimensions

Provides dimensional drawings and a table with measurements (A, B, C) for different sensor versions.

9 Manufacturer's information

9.1 Delivery

Instructions for checking delivery contents and for factory testing.

9.2 Packaging

Describes the product's packaging material and its recyclability.

9.3 Transport

Guidelines for safe transportation and disposal of packaging material.

9.4 Storage

Recommendations for storing the product to maintain its condition.

10 Assembly and installation

10.1 Preparations for installing the valve (linear actuator)

Steps to prepare a linear actuator before installing the indicator.

10.2 Preparations for installation of the valve (quarter turn actuator)

Steps to prepare a quarter turn actuator for indicator installation.

10.3 Mounting kit assembly on electrical position indicator

Instructions and cautions for assembling the mounting kit onto the indicator.

10.4 Assembling the adapter (linear actuator)

Details on how to install an adapter for linear actuators.

10.5 Mounting kit assembly (quarter turn actuator)

Steps for assembling the mounting kit for quarter turn actuators.

10.6 Assembling the stroke limiter (linear actuator)

Detailed steps for assembling the stroke limiter for linear actuators.

10.7 Installing the electrical position indicator (linear actuator)

Instructions and cautions for installing the indicator on linear actuators.

10.8 Installing the electrical position indicator (quarter turn actuator)

Instructions and cautions for installing the indicator on quarter turn actuators.

11 Electrical connection

11.1 IO-Link, device version 3E / 4E

Explains the pinout and function for IO-Link connections in specific device versions.

12 Programming the end positions

Conditions for programming

Lists scenarios requiring end position programming, like retrofitting or replacement.

Methods of programming

Outlines the available methods for programming end positions: on-site, input pin, or interface.

12.1 On-site end position programming

Step-by-step guide for programming end positions directly on the device.

12.2 Initialization of the end positions via IO-Link

Procedure for initializing end positions using the IO-Link communication interface.

12.3 End position programming via programming input (pin 5)

Steps to program end positions using the dedicated programming input pin.

13 Troubleshooting

13.1 LED error message

Explains how LED error messages indicate specific issues with the product.

13.2 Troubleshooting

Table detailing errors, their causes, and recommended troubleshooting steps.

14 Inspection and maintenance

Exceptional maintenance work

Guidelines for non-standard maintenance and visual examination.

14.1 Spare parts

Information that no spare parts are available and returns are required for repair.

14.2 Cleaning the product

Instructions on how to clean the product safely.

15 Disassembly

16 Disposal

17 Returns

18 Declaration of conformity according to 2014/30/EU (EMC Directive)

19 UL certificate

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