Gema ZA08 - Page 48

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Rev. 01 11/22

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Maintenance / Repairs ZA08

Main Page

Table of Contents3
About These Instructions7
General Information7
Keeping the Manual7
Safety Symbols (Pictograms)7
Presentation of the Contents8
Safety9
Basic Safety Instructions9
Product Specific Security Regulations9
Special Safety Regulations10
Transport13
Introduction13
Requirements on Personnel Carrying out the Work13
Packaging13
Selection of Packing Material13
Procedure When Packing13
Data Concerning Goods to be Transported13
Loading, Transferring the Load, Unloading13
Product Description15
Intended Use15
Utilization16
Reasonably Foreseeable Misuse16
Function16
Schematic Presentation18
Special Characteristics18
Expansion with Additional Axes of Motion19
Frequency Converter (Power Unit)20
Technical Data21
Versions21
Electrical Data21
Drive Unit Data21
Dimensions22
Sound Pressure Level22
Rating Plate23
Assembly / Connection25
Grounding of the Axis26
Electrical Connections / Cable Connections27
Start-Up29
Preparation for Start-Up29
General Information29
Reference Point30
Reference Point and Mechanical Stops30
Setting the Reference Point31
Setting the Lower Mechanical Stop32
Setting the Upper Mechanical Stop32
Operation33
Decommissioning / Storage35
Introduction35
Safety Regulations35
Requirements on Personnel Carrying out the Work35
Storage Conditions35
Hazard Notes35
Type of Storage36
Storage Duration36
Space Requirements36
Physical Requirements36
Decommissioning36
Putting out of Service36
Cleaning36
Preservation36
Maintenance During Storage37
Maintenance Schedule37
Maintenance Works37
Maintenance / Repairs39
General Information39
Maintenance Schedule40
Drive Unit40
Replacing the Drive Unit41
Toothed Belt42
Replacing the Toothed Belt43
Tensioning the Drive Belt43
Toothed Wheel45
Replacing the Upper Toothed Drive Wheel45
Rollers - Z Carriage46
Frequency Converter Maintenance47
Replacing the Frequency Converter47
Fault Clearance49
Disposal51
Introduction51
Safety Regulations51
Requirements on Personnel Carrying out the Work51
Disposal Regulations51
Materials52
Disposal of Operating Material52
Disassembly of Component Groups52
Preparation52
Spare Parts List53
Ordering Spare Parts53
ZA08 - Complete54
ZA08 - Complete55
Toothed Wheel56
Toothed Wheel57
Z Carriage58
Drive Unit (Complete)59
Proximity Switch60
Electrical Module61
Gun Holders62
Gun Holder for 1-4 Guns62
Gun Holder for 5-8 Guns63
Gun Holder for 2X1-4 Guns64
Vertical Gun Holder65
Gun Fixtures and Collision Protection66

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Gema ZA08 - Page 48

Table of Contents

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