- Decouple the floating support of the calliper body
separating the 2 rubber dust-covers off their seats.
N.B.
TO EXTRACT THE LONG DUST-COVER PULL IT BY ITS
HEAD AND INTRODUCE THE BELLOWS ( LOCATED ON
THE OTHER SIDE) INTO THE CALLIPER HOLE. LUBRI-
CATE THE SLIDING PINS WITH SPECIFIC GREASE (AP-
PROPRIATE FOR RUBBER GASKETS).
- Once the cleaning and replacement operations have been performed, reassemble all the parts in the
reverse order followed during the removal.
N.B.
TO AVOID DAMAGING THE GASKETS, WASH THE PLIERS COMPONENTS ONLY WITH ALCO-
HOL. DO NOT USE FUEL OR DERIVATIVES.
Refitting
- Attach the sliding plate of the front brake calliper
to the fork using the two screws with lock washers
tightened to the specified torque.
- Connect the brake pipe to the calliper and tighten
it to the prescribed torque, turning the fitting to-
wards the front and parallel to the scooter axis as
shown in the photo.
Locking torques (N*m)
Pipe / brake calliper coupling 20 ÷ 25
Rear brake disc
Removal
- Remove the rear brake calliper
- Remove the brake disc with hub from the wheel
axle.
- To remove the brake disc from the hub, support
the unit in a vice and tighten the 5 fastening bolts
with self-locking nuts.
Nexus 500 euro 3 Braking system
BRAK SYS - 315
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