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Gilera 633499 User Manual

Gilera 633499
270 pages
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WORKSHOP MANUAL
633499
Runner Purejet
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Gilera 633499 Specifications

General IconGeneral
BrandGilera
Model633499
CategoryScooter
LanguageEnglish

Summary

Runner Purejet Characteristics

Wheels, Tyres, and Tightening Torques

Specifications for wheels, tyres, tyre pressure, and critical tightening torque values for various components.

Specialized Tooling for Maintenance

Tooling Catalog and Descriptions

A comprehensive list of specialized tools with store codes and descriptions for various repair tasks.

Vehicle Maintenance Schedule and Procedures

Comprehensive Maintenance Chart

Schedule of recommended maintenance actions based on mileage intervals like 1,000 km, 5,000 km, and 10,000 km.

Troubleshooting Common Vehicle Issues

Engine and Transmission Troubleshooting

Diagnosing and resolving issues related to engine overheating, clutch, and insufficient braking.

Brake, Electrical, and Battery Issues

Troubleshooting for brake overheating, battery problems, and turn signal malfunctions.

Electrical System Diagnostics and Components

Ignition and Starting System Schematics

Conceptual diagrams illustrating the ignition system, including ECU and key switch connections.

Turn Signals and Battery Maintenance

Checks for turn signals, level indicators, and detailed battery maintenance guidelines.

Engine Removal and Refitting Procedures

Step-by-Step Engine Removal

Detailed instructions for safely removing the engine from the vehicle, including disconnection of various components.

Engine Component Overhaul and Maintenance

Cylinder Head and Piston Assembly

Detailed steps for removing the cylinder head and assembling/inspecting the cylinder-piston unit.

Pure Jet Injection System Diagnostics

EMS Injection System Overview and Precautions

Introduction to the EMS injection system, its components, and essential precautionary measures.

Injection System Troubleshooting Guide

Guidance for diagnosing faults in the injection system, including suggestions for identifying root causes.

Self-Diagnosis and Diagnostic Tester Usage

Explanation of the ECU's self-diagnostic function and how to operate the diagnostic tester.

System Parameters, Errors, and Component Checks

Lists of system parameters, error codes, and detailed checks for TPS, RPM sensor, H.V. coil, and more.

Air Compressor, Fuel Pump, and Injector Checks

Diagnostic procedures for the compressed air system, fuel pump circuit, and petrol injector circuit.

Braking System Maintenance and Repair

Front Brake System Bleeding and Pump

Instructions for filling, bleeding the front brake system, and handling the brake pump.

Cooling System Component Service

Water Pump Overhaul Procedures

Detailed steps for removing, overhauling, and refitting the water pump assembly.

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