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Glow-worm Ultrapower sxi Series User Manual

Glow-worm Ultrapower sxi Series
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Installation and Servicing
High Efficiency System Store
Ultrapower sxi
G.C. No. 41-019-10
G.C. No. 41-019-09
170sxi
100sxi
13121
www.glow-worm.co.uk
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Glow-worm Ultrapower sxi Series Specifications

General IconGeneral
BrandGlow-worm
ModelUltrapower sxi Series
CategoryBoiler
LanguageEnglish

Summary

Guarantee Registration

Warnings and Important Information

Safety Warnings (Gas, Components, Handling)

Covers gas leaks, metal parts handling, sealed components, and manual handling precautions.

Regulatory Compliance (Gas Safety, Electrical)

Emphasizes installation by competent persons and adherence to gas safety regulations.

Statutory Requirements

CE Mark and Directive Compliance

Appliance meets essential requirements of relevant EU directives and standards.

Installation Standards (GB/IE)

Compliance with British/Irish standards and building regulations is mandatory.

Gas Supply and DHW Regulations

Gas supply and DHW circuits must meet relevant standards and regulations.

Heating System Water Regulations

Compliance with water regulations for heating systems is necessary.

Boiler Design, Safety, and Servicing

Boiler Design Features (Flue, Condensate)

Details on flue terminal pluming and condensate drain requirements.

Safety Devices Overview

Covers electrical failure, overheating, discharge valves, frost protection, and drain blockage.

Servicing, Maintenance, and Spare Parts

Recommendations for regular servicing and ordering spare parts.

1 Boiler Specifications

2 Boiler Location, Clearances and Ventilation

Location and Clearance Requirements

Guidance on boiler siting, operational, and servicing clearances.

3 Flue Options and Terminal Clearances

Flue Options and Terminal Positioning

Overview of flue options and minimum dimensions for terminal placement.

5 Domestic Hot Water - System Requirements

Building Regulations and Discharge Pipework

Extracts from regulations on building notices and discharge pipework safety.

G3 Guidance on Discharge

Detailed guidance on tundish placement, pipe sizing, and discharge arrangements.

7 Installation Preparation

8 Gas, Water & Boiler Connection

Systems Connection Procedure

Connecting water and gas isolation valves, condensate, and safety discharges.

Tank Module Connection

Routing electrical cables and connecting the tank module to the boiler.

Boiler Module Connection

Boiler Module to Tank Connection

Positioning and securing the boiler module onto the tank module.

Telescopic Flue Fitting

Flue Fitting Procedure

Detailed steps for cutting, assembling, and securing flue components.

Standard Flue Fitting

Standard Flue Fitting Procedures

Detailed steps for cutting, assembling, and securing standard flue components.

11 Electrical Connection

Appliance Wiring Safety

Appliance must be wired correctly; use approved components and common isolator.

12 Commissioning - Water Circuits

Filling Domestic Water Circuit

Procedure for filling the domestic water circuit, purging air, and checking for leaks.

Filling the Heating System

Procedure for filling the heating system, venting air, and setting initial pressure.

Commissioning - System Operation

Initial Lighting Procedure

Automated boiler lighting sequence, checking external controls, and burner ignition.

Commissioning - Final Steps and User Instruction

Benchmark Document Completion

Requirement to complete Benchmark documentation for installation and service.

User Instruction and Advice

Instructing user on operation, maintenance, safety, and frost protection measures.

13 Servicing

Important Servicing Notes

Regular servicing by competent person, isolation of supplies, use of spare parts.

Functional Checks

Checking flame picture, gas rate, and CHW flow rate during operation.

Heat Exchanger and Combustion Checks

Combustion Setting Adjustment

Checking and adjusting CO2 levels for optimal combustion.

14 Fault Finding - General and Electrical

Electrical Isolation and Safety

Always isolate electrical supply before any replacement work.

Electrical Testing Procedure

Steps to gain access and perform simple electrical tests on components.

Fault Finding - Central Heating and DHW

Central Heating Fault Diagnosis

Flowchart for diagnosing central heating ignition and operational faults.

Domestic Hot Water Fault Diagnosis

Flowchart for diagnosing DHW ignition and operational faults.

Fault Codes (F1-F15)

Fault Codes and Memory

Additional Fault Codes (F22-F77)

List of further fault codes and their possible causes.

Diagnostic Menu Introduction

Diagnostic Menu Parameters (Level 1)

Diagnostic Menu State Lists

15 Replacement of Parts - General and Silencer

General Replacement Precautions

Isolate supplies, use competent person, reverse order of removal, test.

Replacement of Parts - Pumps and Heat Exchanger

Heat Exchanger Replacement

Draining circuits, disconnecting flue, removing silencer, and replacing heat exchanger.

Replacement of Parts - Hydroblocks and Bypass

Hydroblock and Bypass Tube Replacement

Removing hydroblocks, bypass tube, and associated pipes.

16 Spare Parts

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