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Buzzaround_SG_REVA_040711

Table of Contents

Nomenclature and Contact Information...........……………………………………………………………………..3

ABOUT THIS SERVICE GUIDE..............................................................................................................................4

GB106 Components.................................................................................................................................................4-7

Rear Wiring Diagram..................................................................................................................................................8

Console Wiring Diagram............................................................................................................................................9

S-Drive Wiring Diagram…………………………………………………………………………………………...10

S-Drive tiller Interface Socket Details (Connector CN7)..........................................................................................11

SCENARIO 1: No Power.....................................................................................................................................12-13

Charger Tests.............................................................................................................................................................13

SCENARIO 2: Power to Console, but Scooter will not run...............................…...................................................13

BEEP CODES......................................................................................................................................................13-16

BEEP CODE #2 - Low Battery Voltage.……………………..................................................................................13

BEEP CODE #3 - High Battery Voltage..................................................................................................................13

BEEP CODE #5 - Solenoid Brake Trip....................................................................................................................14

BEEP CODE #6 - Throttle Trip (out of neutral).......................................................................................................14

BEEP CODE #7 - Throttle Trip / Speed Control Fault (voltage error)...………………………………………15-16

BEEP CODE #8 - Motor Disconnected…................................................................................................................16

BEEP CODE #9 - Possible Controller Fault............................................................................................................16

COMPONENT REPLACEMENT INSTRUCTIONS…..........................................................................................17

Controller..................................................................................................................................................................17

Drive Wheel..............................................................................................................................................................18

Control Panel.............................................................................................................................................................19

Throttle Pot................................................................................................................................................................19

Drivetrain (Motor/Brake and Transaxle)...................................................................................................................20

Batteries...……………………………………………………………………………………………………….21-22

APPENDIX A – HOW TO USE A VOLTMETER………………………………………………………………..23

APPENDIX B - HOW TO USE AN OHM METER………………………………………………………………24

APPENDIX C - WIRING DIAGRAMS..............................................................................................................25-27

APPENDIX D - TROUBLESHOOTING FLOW CHARTS.…………………………………………………..28-34

ILLUSTRATED PARTS BREAKDOWN...........................................................................................................35-51