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Graco Husky 1590 - User Manual

Graco Husky 1590
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Instructions – Parts List
POLYPROPYLENE AND PVDF
Huskyt 1590 Air-Operated
Diaphragm Pumps
1.5–inch AODD pump for fluid transfer applications. For professional
use only.
Not approved to European explosive atmosphere requirements.
See Models on page 2 for a list of pump models and descriptions.
120 psi (0.84 MPa, 8.4 bar) Maximum Fluid Working Pressure
120 psi (0.84 MPa, 8.4 bar) Maximum Air Input Pressure
308549ZAC
EN
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
04700B

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Questions and Answers

  • K
    kthomasSep 6, 2025
    Why does my Graco Husky 1590 Water Pump exhaust excessive air at stall?
    • A
      Andrew HammondSep 6, 2025
      Excessive air exhaust at stall in your Graco Water Pump may be caused by: * Worn air valve block, o-ring, plate, pilot block, u-cups, or pilot pin o-rings: Repair or replace the worn components. * Worn shaft seals: Replace the shaft seals.
  • D
    David JohnsonAug 22, 2025
    How to fix Graco Water Pump that cycles at stall or fails to hold pressure?
    • K
      Kevin BerryAug 22, 2025
      If your Graco Water Pump cycles at a stall or fails to hold pressure at a stall, it could be due to worn check valve balls, seats, or o-rings, which will need to be replaced.
  • M
    Mr. Brandon RobersonSep 3, 2025
    Why are there air bubbles in the fluid from my Graco Husky 1590 Water Pump?
    • P
      proctorsaraSep 3, 2025
      Air bubbles in the fluid may be caused by several issues: * A loose suction line: Ensure it is tightened. * A ruptured diaphragm: Replace it. * A loose inlet manifold, damaged seal between the manifold and seat, or damaged o-rings: Tighten the manifold bolts or replace the seats or o-rings. * A loose diaphragm shaft bolt: Tighten or replace it. * A damaged o-ring: Replace it.
  • N
    nknoxSep 2, 2025
    What causes fluid leaks externally from ball check valves in Graco Husky 1590 Water Pump?
    • M
      mark51Sep 2, 2025
      If your Graco Water Pump leaks fluid externally from the ball check valves, it may be due to loose manifolds, a damaged seal between the manifold and seat, or damaged o-rings. To resolve this, tighten the manifold bolts or replace the seats or o-rings as needed.
  • V
    Victoria MorrisonSep 1, 2025
    Why is my Graco Husky 1590 Water Pump leaking air externally?
    • H
      Haley GardnerSep 1, 2025
      If your Graco Water Pump leaks air externally, it could be due to loose air valve cover or air valve cover screws, which need to be tightened. Alternatively, the air valve gasket or air cover gasket may be damaged and require inspection and replacement. Also, check if the air cover screws are loose and tighten them.
  • D
    David WhiteAug 30, 2025
    Why does my Graco Husky 1590 Water Pump exhausts excessive air at stall?
    • K
      kentlisaAug 30, 2025
      If your Graco Water Pump exhausts excessive air at stall, it could be due to worn components in the air valve assembly, such as the air valve block, o-ring, plate, pilot block, u-cups, or pilot pin o-rings. These parts may need repair or replacement. Additionally, worn shaft seals can cause excessive air exhaust, requiring their replacement.
  • D
    Derrick WilliamsAug 29, 2025
    Why is there fluid in the exhaust air of my Graco Water Pump?
    • D
      Destiny BanksAug 29, 2025
      If fluid is present in the exhaust air of your Graco Water Pump, it may be due to a ruptured diaphragm, which needs to be replaced. Another potential cause is a loose diaphragm shaft bolt, which should be tightened or replaced. Additionally, a damaged o-ring can lead to fluid in the exhaust air, requiring replacement.
  • N
    Nicole MaysAug 27, 2025
    What to do if Graco Husky 1590 Water Pump will not cycle, or cycles once and stops?
    • M
      mcculloughdanielAug 27, 2025
      If the Graco Water Pump will not cycle or cycles once and stops, there are a few potential causes. The air valve may be stuck or dirty, requiring disassembly and cleaning. Ensure you use filtered air during reassembly. A severely worn check valve ball wedged in the seat or manifold can also prevent cycling, necessitating replacement of both the ball and seat. Another possibility is that the check valve ball is wedged into the seat due to over-pressurization, in this case install a Pressure Relief Valve. Lastly, a clogged dispensing valve can halt the pump's operation; relieve the pressure and clear the valve.
  • J
    Jennifer PayneAug 26, 2025
    What to do if Graco Husky 1590 Water Pump operates erratically?
    • J
      Juan BenjaminAug 27, 2025
      If your Graco Water Pump is operating erratically, several factors could be responsible. Begin by inspecting the suction line for any clogs and clear them. Also, check the balls for stickiness or leaks; clean or replace them if necessary. A ruptured diaphragm may also cause erratic operation, requiring replacement. Finally, check for any restrictions in the exhaust and remove them to ensure proper pump function.
  • R
    Renee MartinezAug 25, 2025
    Why are there air bubbles in the fluid of my Graco Husky 1590?
    • S
      Shannon BryanAug 26, 2025
      If you notice air bubbles in the fluid of your Graco Water Pump, several issues could be the cause. First, check if the suction line is loose and tighten it. Another potential cause is a ruptured diaphragm, which requires replacement. Also, inspect the inlet manifold for looseness, damaged seals, or o-rings, and tighten the manifold bolts or replace the seats or o-rings as necessary. Furthermore, check the diaphragm shaft bolt and o-ring for looseness or damage, and tighten or replace them as needed.

Summary

Instructions - Parts List

Important Safety Instructions

Read all warnings and instructions in this manual and save them for future reference.

Symbols and Hazards

EQUIPMENT MISUSE HAZARD

Warning regarding potential serious injury from equipment misuse, emphasizing professional use and adherence to instructions.

TOXIC FLUID HAZARD

Warning about serious injury or death from hazardous fluids or toxic fumes, requiring protective measures.

FIRE AND EXPLOSION HAZARD

Warning about fire and explosion risks due to improper grounding, ventilation, or ignition sources.

Installation

Grounding

Critical procedure for grounding the pump and system to prevent static discharge and fire hazards.

Fluid Pressure Relief Valve

Recommendation to install a pressure relief valve to prevent overpressurization and pump damage.

Operation

Pressure Relief Procedure

Essential safety procedure to relieve system pressure before any maintenance or checks.

Starting and Adjusting the Pump

Comprehensive steps for starting, priming, and adjusting the pump's air regulator for optimal performance.

Operation of Remote Piloted Pumps

Troubleshooting

Service

Repairing the Air Valve

Detailed guide for disassembling, inspecting, and repairing the pump's air valve assembly.

Ball Check Valve Repair

Step-by-step instructions for disassembling and reassembling the ball check valves.

Diaphragm Repair

Procedures for removing, replacing, and inspecting the pump diaphragms.

Reassembly - Standard Diaphragms

Instructions for correctly reassembling standard diaphragms and related components.

Reassembly - Overmolded Diaphragms

Instructions for correctly reassembling overmolded diaphragms and related components.

Torque Sequence

Technical Data

Graco Husky 1590 Specifications

General IconGeneral
Size1.5 inch
Hose Size1.5 inch
TypeDiaphragm Pump
Max Flow Rate90 GPM
Max Fluid Pressure125 PSI
Max Air Pressure125 PSI
Air Inlet Size1/2 inch
Fluid Inlet Size1.5 inch
Fluid Outlet Size1.5 inch
Solids Handling1/8 inch
Power SourcePneumatic

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