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Gravely 200 Series User Manual

Gravely 200 Series
28 pages
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Owner/Operator & Parts Manual
Model
892030
00464800E 11/07
Printed in USA
Grass Collection System
200 Series

Questions and Answers:

Gravely 200 Series Specifications

General IconGeneral
BrandGravely
Model200 Series
CategoryFarm Equipment
LanguageEnglish

Summary

The Manual and Product Information

Introduction to the Manual

Provides an understanding of safety, controls, operation, and maintenance.

Model and Serial Number Identification

Location and importance of model and serial numbers for service inquiries and parts.

Product Registration and Unauthorized Parts

Details on product registration for warranty claims and warning against non-Gravely parts.

Delivery and Initial Setup Notes

Notes on assembly, instructions, and contacting dealers for assistance.

Safety Precautions and Guidelines

Understanding Safety Alerts and Decals

Explains safety alert symbols, signal words, and the importance of safety decals.

Operator Training and Safe Practices

Emphasizes operator training and adherence to safe working precautions and laws.

Manual Notations and References

General reference information for proper operation and maintenance practices.

Detailed Safety Instructions

Critical Warnings and Dangers

Covers warnings and dangers related to moving parts, hot surfaces, and injury prevention.

Cautions and Guard Requirements

Addresses cautions, bag wear, and the importance of keeping guards in place.

General Safety Rules

Read and follow all safety practices; remove key before assembly. Sharp edges can cut.

Operational Safety Practices

Child Safety and Impaired Operation

Keep children away; do not operate when impaired by substances.

Terrain, Visibility, and Protective Gear

Avoid hazards, ensure visibility; wear protective gear and appropriate clothing.

Safe Operating and Shutdown Procedures

Keep clear of moving parts; disengage, stop, remove key before leaving.

Bagger and Slope Operation Guidelines

Guidelines for bagger use, weight, clearance, and safe slope operation.

Assembly Procedures and Parts

Tools Required for Assembly

Lists necessary tools like wrenches, drill, and utility knife for assembly.

Unpacking and Package Contents Check

Instructions for unpacking and checking kit contents before assembly.

Assembly Parts List

Detailed list of parts for assembly with item number, description, quantity, and part number.

Modifying Exhaust and Mounting Bagger

Modify Muffler Exhaust Direction

Steps to install the exhaust deflector using bolts and nuts, and drilling holes if needed.

Install Bagger Mount

Instructions for removing hardware, drilling, and installing the bagger mount.

Assembling and Attaching the Catcher

Assemble Catcher Components

Attaching the inlet assembly to the cover assembly using bolts and nuts.

Attach Catcher to Lower Mount

Sliding the catcher assembly into the lower mount and securing it.

Installing Key Components

Install Counterweights

Attaching weight plate and securing counterweights with hardware.

Install V-Belt on Blower Assembly

Lists V-belts by part number for different mower decks.

Install Blower Assembly and Baffles

Selecting and installing baffles and finger guards based on mower deck size.

Blower Assembly and V-Belt Installation

Blower Assembly Mounting Procedure

Installing the blower assembly onto the mower deck and securing it.

V-Belt Installation and Tensioning

Ensuring correct belt contact and adjusting belt tension.

Belt Cover Installation

Install Belt Cover

Instructions on installing the belt cover, noting the location of wing knobs and rubber bumpers.

Hose Installation Procedure

Install Hose and Ensure Fit

Installing the hose onto assemblies and ensuring proper length and fit.

Removing the Bagger Kit

Component Removal Steps

Steps for removing hose, belt cover, V-belt, blower assembly, counterweights, and catcher.

Operation and Unclogging

Pre-Operation Checks and Bagging Start

Checks for bagger parts, counterweights, hardware, and buildup before use.

Bagging Process and Emptying

Steps for starting engine, engaging PTO, setting throttle, and emptying bags.

Unclogging Bagger Safety and Procedure

Warnings and steps for manually unclogging the hose and/or blower assembly.

Maintenance Schedule and Procedures

Maintenance Schedule Overview

Outlines recommended maintenance tasks and their frequency of performance.

Component Inspection and V-Belt Check

Details on checking fasteners, bagger parts, and V-belts for wear or damage.

V-Belt Replacement Guide

Steps for replacing the V-belt, including cover and blower assembly removal.

Storage and Troubleshooting

Proper Storage Instructions

Instructions for cleaning and storing the unit in a clean, dry area.

Troubleshooting Bagger Issues

Addresses bagger failing to pick up grass or leaves, with causes and corrections.

Troubleshooting Blower Assembly Issues

Addresses blower assembly stopping or slowing, with causes and corrections.

Product Specifications

Lists model number, description, added length, capacity, and width.

Decals and Identification

Decal Identification Chart

Lists various decals with their part numbers, quantity, and descriptions.

Counterweights Assembly

Counterweights Diagram and Parts

Diagram and parts list for counterweights and mounting hardware.

Bags and Cover Components

Bags and Cover Exploded View

Exploded view diagram of bags and cover components.

Bags and Cover Parts List

Detailed Parts List for Bags and Cover

Detailed parts list for bags and cover components, including part numbers and descriptions.

Blower Housing Assembly Diagram

Blower Housing Exploded View

Exploded view diagram of the blower housing assembly components.

Blower Housing Assembly Parts List

Detailed Parts List for Blower Housing

Detailed parts list for the blower housing assembly, including part numbers and descriptions.

Bagger Mount Assembly

Bagger Mount Diagram and Parts

Exploded view diagram and parts list for the bagger mount assembly.

Product Warranties

Consumer and Commercial Warranties

Warranty details for lawn/garden consumer and commercial use, duration, conditions.

Sno-Thro and Auger Warranties

Warranty details for Sno-Thro products and DURA-CLEAN Auger lifetime warranty.

Warranty Conditions and Disclaimers

Warranty Service and Exclusions

Conditions for service and items explicitly excluded from warranty coverage.

Warranty Limitations and Legal Disclaimers

Details on limitations, remedy, damages, and disclaimer of further warranties.

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