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Greenbridge PC1000 - User Manual

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OPERATION MANUAL | SPARE PARTS LIST
PC1000
GREENBRIDGE
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: 440.357.1500, FAX: 440.352.9553
WWW.GREENBRIDGE.COM
12MM

Questions and Answers

Summary

Preparation Before Operating the Machine

Shipping

Details delivery and securing of equipment in transport units.

Transportation & Centre of Gravity

Guidelines for lifting and moving the strapping machine safely using a pallet.

Installation Procedure

Step-by-step instructions for assembling and installing the strapping machine's arch unit.

Operating Elements Overview

Identifies and explains the main controls and displays on the machine's operating panel.

Strap Loading Instructions

Guides on how to load PP strap, including specifications and reel installation.

Auto Strap Feeding Process

Detailed steps for the automatic strap feeding mechanism, including threading and insertion.

General Safety Instructions

Basic Operation Safety

Essential guidelines for safe operation and manual handling of the strapping machine.

Basic Safety Precautions

User instructions on general safety regulations, attire, protective gear, and supervision.

Safety Instructions Governing Specific Operational Phases

Safety measures for specific operational phases, including damage checks and malfunction handling.

Warning of Electrical Dangers

Warnings and procedures related to electrical dangers, fuse replacement, and high-voltage assemblies.

Grounding Instructions

Requirements and procedures for proper grounding to reduce electric shock risk.

Pre-Operation Checks

Actions to take before operating the machine, including reading the manual and wearing PPE.

During Operation Safety

Guidelines for safe machine operation, including package limits and keeping clear of the arch.

After Operating Procedures

Steps to follow after operating the machine, such as cleaning and powering off.

Symbols and Meanings

Explanation of warning symbols and their corresponding meanings for machine safety.

Machine Information

Areas of Application

Specifies the intended use of the strapping machine for various packages and materials.

Environment Information

Details environmental conditions required for machine installation and operation.

Safety Devices

Lists and describes the safety devices integrated into the machine for user protection.

Technical Data

Contains key technical specifications such as strap dimensions, weight, noise, and package size limits.

Operating the Machine

Soft Tension Operation

Instructions for performing strapping operations using soft tension settings.

High Tension Operation

Guidelines for strapping operations requiring high tension, including potentiometer adjustment.

Function Encoder Settings

Explanation of how to use the function encoder to adjust various machine timers and settings.

Adjustments

Strap Amount Adjustment

Procedures for adjusting the strap amount in the accumulator box to prevent jams or feeding issues.

Feeding Pressure Adjustment

How to adjust the feeding pressure for smooth strap pulling into the accumulator box.

Heater Temperature Adjustment

Steps for adjusting the heater temperature to ensure optimal sealing efficiency.

Feeding;Reversing Pressure Adjustment

Procedures for adjusting pressure for both feeding and reversing strap mechanisms.

Tensioning Roller Adjustment

How to adjust tensioning rollers for high tension to resolve insufficient tension or strap slipping.

Troubleshooting

LCD Display Error Messages

Interpreting and resolving common error messages displayed on the machine's LCD screen.

Switch Malfunctions

Identifying and troubleshooting issues related to faulty switches like Start, Foot Pedal, or Reel Release.

Procedure Malfunctions

Diagnosing and fixing malfunctions related to procedures like Auto Strap Feeding or Feed Jam.

Maintenance

Cleaning and Lubrication

Guidelines for regular cleaning and lubrication to ensure machine reliability and longevity.

Routine Maintenance Tasks

Daily, weekly, and monthly maintenance activities recommended by the manufacturer.

Strapping Head Unit

Cam Group

Exploded view and part list for the Cam Group assembly.

Feed Group

Illustrated parts list for the Feed Group, detailing its components.

Tension Group

Overview of the Tension Group components and their part numbers.

Bandway Unit

Arch Group

Components and assembly of the Arch Group, including various sizes.

Bandway Group

Illustrated parts for the Bandway Group, covering different models.

Accumulator Unit

Strap Amount Control Group

Components for controlling the strap amount in the accumulator.

Auto Strap Feeding Group

Detailed parts for the auto strap feeding mechanism.

Body Frame Unit

Body Frame with Foot Bar Group

Components for the Body Frame with Foot Bar, covering various models.

Extension Table Group

Parts for the Extension Table Group (1050W/1650W).

Pedal Control Set (Option)

Optional pedal control set components for machine operation.

Electric Control Unit

Control Panel Group

Components of the Control Panel Group, including various regional versions.

Electric Control Group

Details of the Electric Control Group, including wired and wireless options.

Photo Eye Timer Box Group (Option)

Components for the optional Photo Eye Timer Box Group, used for package detection.

Greenbridge PC1000 Specifications

General IconGeneral
BrandGreenbridge
ModelPC1000
CategoryTools
LanguageEnglish