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Haier GE AZ45E07DABW5 User Manual

Haier GE AZ45E07DABW5
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2019 Zoneline Air Conditioner
Technical Service Guide
May 2019
31-9301
Rev. 3 ~ 1/22/2021
230/208 VOLT MODELS
AZ45E07DABW5
AZ45E07DACW5
AZ45E07DAPW5
AZ45E09DABW5
AZ45E09DACW5
AZ45E09DAPW5
AZ45E09DBMW5
AZ45E12DABW5
AZ45E12DACW5
AZ45E12DACW6
AZ45E12DAPW5
AZ45E12DBMW5
AZ45E12DBMW6
AZ45E12DBMW7
AZ45E15DABW5
AZ45E15DABW6
AZ45E15DABW7
AZ45E15DACW5
AZ45E15DACW6
AZ45E15DACW7
AZ65H07DABW5
AZ65H07DACW5
AZ65H07DADW5
AZ65H07DBMW5
AZ65H09DABW5
AZ65H09DACW5
AZ65H09DADW5
AZ65H09DBMW5
AZ65H12DABW5
AZ65H12DABW6
AZ65H12DABW7
AZ65H12DACW5
AZ65H12DACW6
AZ65H12DACW7
AZ65H12DADW5
AZ65H12DADW6
AZ65H12DBMW5
AZ65H12DBMW6
AZ65H15DABW5
AZ65H15DABW6
AZ65H15DACW5
AZ65H15DACW6
AZ65H15DACW7
AZ65H15DADW5
AZ65H15DADW6
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Haier GE AZ45E07DABW5 Specifications

General IconGeneral
BrandHaier
ModelGE AZ45E07DABW5
CategoryAir Conditioner
LanguageEnglish

Summary

Safety and Precautions

Important Safety Notice

General safety warnings and experience requirements for servicing. Emphasizes personal injury and property damage risks.

Personal Protective Equipment

Lists required safety gear, including safety glasses, gloves, and steel toe shoes for all repairs.

Lockout/Tagout (LOTO) Procedure

Details the 6-step process required before disassembling the Zoneline to ensure safe servicing.

Tools Required for Service

Lists essential tools needed for maintenance and repair of the Zoneline unit.

System Pressure Guidelines

Compares typical system pressures for R-22 and R-410A systems for technician reference.

Unit Identification

Model Number Breakdown

Explains the meaning of each character and digit in the Zoneline model number.

Serial Number Interpretation

Details how the first two characters of the serial number indicate the month and year of manufacture.

Unit Operation Modes

Cooling Mode Function

Describes compressor, fan, and reversing valve operation in cooling mode for AZ4500 and AZ6500.

Heating Mode Function

Details the operation of the resistance heater in heating mode for the AZ4500 model.

Heat Pump Operation Stages

Explains the three stages of heating operation for heat pump models (AZ6500).

Specific Operation Modes

Covers Heat Pump Lockout, Boost Heat, and Fan Only modes for enhanced control.

Fan Cycle Operation

Cooling Mode Fan Cycle

Describes the fan's cycling behavior during the cooling mode operation.

Resistance Heating Fan Cycle

Details the fan's cycling during resistance heating mode.

Heat Pump Mode Fan Cycle

Explains the fan's cycling pattern when operating in heat pump mode.

Advanced Operational Features

Constant Fan Mode

Allows continuous fan operation, providing air circulation even when the unit is off.

Random Restart Behavior

Explains how the unit restarts after a power outage to prevent inrush current.

Freeze Prevention for Indoor Coil

Describes the mechanism to prevent the indoor coil from freezing during cooling.

Indoor Coil Overheat Protection

Details the protection system against indoor coil overheating in heat pump mode.

Reverse Cycle Defrost Process

Outlines the conditions, sequence, and faults for the reverse cycle defrost.

Internal Condensate Removal (ICR) System

Describes the ICR system's function to evaporate condensate water during heat pump operation.

Sentinel and Lockout Modes

Explains Heat Sentinel, Freeze Sentinel, and Control Lockout functions for unit management.

Control and Interface Options

Auxiliary Set Button Configuration

Guide on using the Auxiliary Set button to configure various operational settings and modes.

External Control Interfaces

Details on connecting Central Desk Control (CDC), remote thermostats, and external fans.

Component Identification and Testing

Thermistor Resistance Values

Provides tables of resistance values for indoor and outdoor thermistors at various temperatures.

Control Board Layout

Identifies key components and connectors on the front cover of the main control board.

Power Cord Specifications

Details available power cords, their amperage ratings, and features like LCDI protection.

Main Board Component Identification

Locates major components such as the compressor, relays, and transformer on the main board.

Component Resistance Checks

Lists specific resistance checks for main board components like fan motors, pumps, and heaters.

Troubleshooting and Faults

Fault Code Reference

Lists and explains various fault codes, their effects on operation, and reset times.

Service Mode Operations

Instructions for entering and using diagnostic service modes for AZ4500 and AZ6500 models.

Component Access and Handling

Accessing Internal Controls

Describes how to access the control area, capacitor, and other connections.

Low Voltage Transformer Testing

Procedure for diagnosing the low voltage transformer by checking AC volts on a connector.

Main Board Personality Settings

Explains how to configure personality settings on the service main board for model compatibility.

Air System Components

Fan Motor and Blower Wheel Details

Describes the indoor fan motor, its assembly, and the indoor blower wheel.

Indoor Fan Bearing Replacement

Instructions for accessing and replacing the indoor fan bearing assembly.

Outdoor Fan Motor Shroud

Details the outdoor fan shroud's function and how it attaches to the unit.

Outdoor Fan Motor Assembly

Describes the outdoor fan motor, its securing bolts, and a note on wire clip repair.

Electric Heat System

Heater Assembly Description

Explains the three-bank heater assembly and its protective thermal switches.

Heater Assembly Removal Procedure

Provides steps for disconnecting the wire harness and removing the heater assembly.

Condensate and Air Management

Internal Condensate Removal (ICR) System

Describes the ICR system for pumping and evaporating condensate water.

Outdoor Fan Blade Slinger Function

Explains how the fan blade's slinger ring aids in condensate dissipation.

Damper Door and MUAM Overview

Introduces the damper door and Make-Up Air Module for fresh air intake.

MUAM Operation and Faults

Details MUAM operation, fault detection, and relevant fault codes for troubleshooting.

Sealed System Components

Refrigeration System Overview

Lists basic components of the sealed system including coils, compressor, and metering device.

Compressor and Reversing Valve

Details compressor wiring checks, resistance, and the function of the reversing valve.

Drier and Check Valve Importance

Emphasizes the necessity of replacing the drier during sealed system repairs and check valve function.

Refrigerant Flow and Handling

Cooling Mode Refrigerant Flow Diagram

Illustrates the path of refrigerant through the system during cooling operation.

Heat Pump Mode Refrigerant Flow Diagram

Illustrates the path of refrigerant through the system during heat pump operation.

Refrigerant Recovery Process

Provides instructions and diagrams for the safe recovery of refrigerant.

Refrigerant Charging Summary

Lists refrigerant charge amounts for various models and hook-up diagrams.

Wiring Diagrams and Accessories

Wiring Diagram and Color Key

Presents the overall wiring diagram and a key for wire colors used in the unit.

Available New Accessories

Lists various optional accessories, their part numbers, and descriptions.

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