Content
Part Ⅰ: Operation and maintenance ........................................................................................... 1
1 Truck Introduction .................................................................................................................... 1
1.1 General .................................................................................................................................... 1
1.2 Use occasion and condition ..................................................................................................... 3
1.3 Main part name ........................................................................................................................ 4
1.4 Display and control .................................................................................................................. 7
1.4.1 Display ..................................................................................................................................... 8
1.4.2 Control ................................................................................................................................... 10
1.4.3 Others .................................................................................................................................... 12
1.5 Standard technical data ......................................................................................................... 13
1.6 Product plates and warning labels location ........................................................................... 27
2 Safety Rules .......................................................................................................................... 29
3 Transport ............................................................................................................................... 32
3.1 Lifting by crane....................................................................................................................... 32
3.2 Securing the truck during transport ....................................................................................... 33
3.3 How to remove a broken truck ............................................................................................... 34
4 Battery ................................................................................................................................... 35
4.1 Attention for using battery ...................................................................................................... 35
4.2 Dimension/Service Weight..................................................................................................... 37
4.3 Charging the battery .............................................................................................................. 38
4.4 Replacing the battery ............................................................................................................. 43
5 New truck breaking-in ........................................................................................................... 44
6 Operation ............................................................................................................................... 45
6.1 Check before operation ......................................................................................................... 45
6.2 Starting up .............................................................................................................................. 47
6.3 Travelling................................................................................................................................ 48
6.4 Braking ................................................................................................................................... 50
6.5 Steering .................................................................................................................................. 50
6.6 Stopping ................................................................................................................................. 50
6.7 Loading .................................................................................................................................. 50
6.8 Unloading ............................................................................................................................... 51
6.9 Parking ................................................................................................................................... 54
7 Deposit the truck ................................................................................................................... 55
7.1 Deposit the truck for long time ............................................................................................... 55
7.2 Start running after deposit for a long time ............................................................................. 55
8 Maintenance .......................................................................................................................... 56
8.1 Maintenance general ............................................................................................................. 56
8.2 Periodic maintenance schedule ............................................................................................. 57
8.3 Truck used oil and lubrication ................................................................................................ 62
8.4 Replace the key safe parts periodically ................................................................................. 65
8.5 Screw down the wheel retaining nut ...................................................................................... 65
8.6 Removing the hood ................................................................................................................ 66
8.7 Remove the fence .................................................................................................................. 67
8.8 The installation of the load backrest ...................................................................................... 68
9 Relevant safety directive or standard (CE) ........................................................................... 69
Part Ⅱ: Structure, Principle and Maintenance ......................................................................... 71
1 Drive system.......................................................................................................................... 71
1.1 Reduction box ........................................................................................................................ 72
1.1.1 Working principle ................................................................................................................... 73
1.1.2 Dismount and assemble order .............................................................................................. 74
1.1.3 Notice to installment and use ................................................................................................ 74
1.1.4 Fault and troubleshooting ...................................................................................................... 74
1.2 Motor ...................................................................................................................................... 75
1.3 Electromagnetic brake ........................................................................................................... 82
1.3.1 Working principle ................................................................................................................... 83
1.3.2 Brake installment ................................................................................................................... 84
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