3.2.2 Replace brake shoe:
1) Place the forklift truck on level concrete.
2) Start engine and raise carriage about 100mm.
3) Place chocks behind rear wheels to prevent movement of forklift truck.
4) Loosen wheel nuts two or three turns each.
5) Tilt mast fully backward, and place a wooden block under each side of outer mast.
！WARNING：
Do not allow wooden blocks to touch front tires.
6) Tilt mast forward until front tires are raised from surface.
7) Support forklift truck by putting additional wooden blocks under each side of front-end frame.
8) Stop engine.
9) Remove wheel tire nuts and brake drum.
10) Replace brake shoes with new ones.
11) Install brake drum.
12) Adjust shoe to drum clearance:
① Remove adjusting hole plug on the bottom of the brake assemble.
② Insert a flat-blade screwdriver to adjusting hole, turn adjusting ratchet wheel downward to expand
the brake shoes until wheel hub can not be turned by hand.
③ Move the ratchet wheel 2～3 notches to allow the wheel hub to be turned freely, slight friction is
allowed between the brake and shoe lining.
④ Replace the plug.
⑤ Install wheels.
⑥ Properly adjusting pedal stroke.
⑦ Remove blocks.
⑧ make sure no person or obstacle is around forklift, then operate forklift in reverse at 2 to 3 km/h, set
foot on brake pedal 2～3 times.
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