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Harmar Mobility HIGHLANDER II User Manual

Harmar Mobility HIGHLANDER II
44 pages
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17FEB2021 | 630-00113 REV C
HIGHLANDER II
VERTICAL
PLATFORM LIFT
INSTALLATION &
SERVICE MANUAL

Table of Contents

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Harmar Mobility HIGHLANDER II Specifications

General IconGeneral
Weight Capacity350 lbs
Warranty2 years
Battery12V
Power Source12V Battery
Platform Size30" x 48"
OperationHandheld remote control

Summary

SAFETY

SAFETY DEFINITIONS

Explains safety alert symbols like Warning, Caution, and Notice.

ENVIRONMENTAL CONDITIONS

Discusses technician assessment of surrounding conditions before installation.

INTRODUCTION

CODE STATEMENT

Outlines compliance with ASME A18.1 and installer's responsibility for local codes.

APPLICABLE STANDARDS BASED ON INSTALLATION TYPE

Details ASME A18.1 requirements for commercial/residential installations.

REQUIREMENTS UNDER ASME A18.1

ASME A18.1 SECTION 2: VERTICAL PLATFORM LIFTS

Defines applicability for commercial/public locations.

ASME A18.1 SECTION 5: PRIVATE RESIDENCE VERTICAL PLATFORM LIFTS

Defines applicability for residential use.

STATEMENT OF USE

Specifies operational cycles per hour based on lift height.

KEY VERTICAL PLATFORM LIFT ELEMENTS

KEY INTERNAL VERTICAL PLATFORM LIFT ELEMENTS

PREPARATION

REQUIRED TOOLS AND HARDWARE

Lists essential tools and hardware for installation.

RECOMMENDED TOOLS

Lists additional tools for convenience and safety.

BOX CONTENT

REQUIRED COMPONENTS NOT SUPPLIED

Lists items that must be sourced separately for electrical connection.

UNLOADING

Provides guidance on how to unload the lift from its shipping pallet.

UNPACKING

Steps for unwrapping and inspecting components after unloading.

CONCRETE

MATERIAL HANDLING

Advises on safe methods for moving the lift components.

HOIST WAY (SHAFT)

Specifies requirements for shaft construction and electrical rough-ins.

SITE PREPARATION

Covers power requirements, inspection, and clearance checks.

INSTALLATION

NO HOISTWAY / NO FLOOR PENETRATION

Step-by-step instructions for initial lift assembly and positioning.

ELECTRICAL CONNECTION

Details initial steps for connecting temporary power.

BATTERY BACKUP

Instructions for installing and connecting the battery backup system.

PLATFORM CONNECTION

Steps for attaching the platform to the carriage.

INSTALLING THE PLATFORM CONTROL GUARD PANEL

Instructions for mounting the control box to the guard panel.

INSTALLING A PLATFORM GATE (IF EQUIPPED)

Steps for attaching the platform gate assembly.

INSTALLING THE PLATFORM FRONT GUARD PANEL

Instructions for installing the front guard panel.

INSTALLING THE AUTO-FOLDING RAMP

Steps for attaching the auto-folding ramp and roller guide.

INSTALLING THE TOP LANDING GATE

Instructions for wiring and mounting the top landing gate.

FASCIA PANEL INSTALLATION

Guidance on installing fascia panels for a smooth platform edge.

SETTING THE UPPER LIMIT SWITCH

Procedure for adjusting the upper limit switch.

CALL STATIONS

Instructions for mounting call stations and routing wires.

DOORS / GATES BY OTHERS

Guidelines for installing external door interlocks and strikes.

FINAL POSITIONING AND ANCHORING

Steps for final placement and securing the lift tower.

INSTALLING FIXED RAMPS

Instructions for positioning and anchoring fixed ramps.

INSTALLATION TOWER CHECK

Operational checks for internal tower safety features before final assembly.

FINAL INSTALLATION

Final steps for reattaching panels and reconnecting power.

OPERATIONAL CHECK

Procedures for verifying lift operation after installation.

PERMANENT POWER INSTALLATION

Details for connecting the lift to a permanent power source.

OPERATOR FAMILIARIZATION

Guide for demonstrating lift operation to the customer.

INSTALLATION QUICK START

SITE PREP

Checklist for initial site preparation requirements.

POSITION LIFT BENEATH LANDING

Steps for positioning the lift before platform assembly.

ASSEMBLE PLATFORM

Checklist for assembling the platform components.

INSTALL LANDING GATE*

Steps for installing the landing gate.

INSTALL FASCIA PANEL*

Checklist for fascia panel installation.

FINAL POSITIONING & ANCHORING

Checklist for final positioning and anchoring.

VERIFY CLEARANCES

Checklist for verifying critical clearances.

WIRING & ELECTRICAL

Checklist for electrical connections.

TROUBLESHOOTING

STATUS CODES

Explains the meaning of the 4-LED status indicators on the top cap.

CONTROL ELECTRONICS

Guides on accessing control electronics below the top cap.

CONTROL ELECTRONICS TRAY

Identifies components on the control electronics tray.

CONTROL BOARD

Details the components and connections on the control board.

BRAKE MOMENTARY SWITCH

Explains the function of the brake momentary switch.

RESET MOMENTARY SWITCH

Explains the function of the reset momentary switch.

SERVICE MOMENTARY SWITCH

Explains the use of the service momentary switch.

PERMANENT CUTTABLE JUMPERS

Describes the function of permanent jumpers on the control board.

GEARMOTOR

Details the gearmotor specifications and operating limits.

CONTACTOR TRAY

Identifies components in the contactor tray.

UP AND DOWN CONTACTORS

Explains the function of up and down contactors.

E-BRAKE RESISTOR

Explains the function of the E-Brake resistor.

LOAD RESISTORS

Explains the function of load resistors and their heat generation.

COOLING FAN

Explains the function of the cooling fan.

BATTERY BACKUP

Locates and describes the battery backup system.

BATTERIES

Details battery types and series/parallel wiring.

BATTERY CHARGER

Describes the battery charger specifications and charge time.

BATTERY CHECK RELAY

Explains the function of the battery check relay.

INVERTER

Describes the inverter's function and potential faults.

FLOAT SWITCH

Explains float switch triggers and "out of service" mode.

EMERGENCY EVACUATION PROCEDURE

Advises on procedures during lift malfunctions while occupied.

EMERGENCY LOWERING

Details the procedure for manually lowering the lift.

MAINTENANCE & INSPECTION

RESIDENTIAL APPLICATIONS OWNER / MAINTENANCE PERSONAL

Safety and checks for residential users before and periodically.

COMMERCIAL APPLICATIONS END-USER/MAINTENANCE PERSONAL

Notes for commercial applications, emphasizing local requirements.

MAINTENANCE SCHEDULE RECOMMENDED EVERY 6-MONTHS

Recommended semi-annual maintenance tasks.

RECOMMENDED ANNUALLY

Recommended annual maintenance tasks.

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