34
(1) Free play 10-20 mm (2) Clutch lever
2
1
Clutch lever free play adjustment
Clutch adjustment may be required if the
vehicle stalls when shifting into gear or tends
to creep or if the clutch slips, causing
acceleration to lag behind engine speed.
Normal clutch lever free play (1) is 10-20
mm at the lever (2).
3
4
B
A
(3) Lock nut (4) Clutch cable adjusting nut
(A) Decrease free play (B) Increase free play
Ÿ To adjust the free play, loosen the lock nut
(3). Turn the adjusting nut (4) to obtain the
specified free play. Tighten the lock nut and
check the adjustment.
specified free play. Tighten the lock nut and
check the adjustment.
Ÿ Start the engine, press the clutch lever and
shift into gear. Make sure the engine does
not stall, and vehicle does not creep.
Gradually, release the clutch lever and open
the throttle. The vehicle should start
smoothly and accelerate specified free play.
Tighten the lock nut and check the
adjustment.
If proper adjustment cannot be obtained or the
clutch does not work correctly, visit your
Authorised workshop.Hero MotoCorp
NOTE
Throttle operation & free play
adjustment
Cable inspection
Check for smooth rotation of the throttle grip
from the fully opened to the fully closed position.
Check at full left and full right steering
positions. Inspect the condition of the throttle
cable from the throttle grip down to the
carburetor. If the cable is kinked, chafed or
improperly routed, it should be replaced or
rerouted. Standard throttle grip free play (1)
is approximately 2-6 mm of grip rotation.
Other Checks
Ÿ Check the clutch cable for kinks or signs of
wear that could cause sticking or failure.
Ÿ Check for clutch cable model. Use genuine
clutch cables.
Ÿ Check for clutch cable routing.
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