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Hisun HS 250UTV User Manual

Hisun HS 250UTV
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Introduction HS 200UTV/HS 250UTV
1-1
INTRODUCTION
Congratulations on your purchase of the HS 200UTV/HS 250UTV. This Owner’s / Operator’s
manual will provide you information regarding safe operation, operational instructions,
maintenance and care. Fully understanding this manual and following all of the instructions
herein will provide the knowledge needed to have safe and enjoyable UTV operation.
For questions regarding this UTV, please call (972) 446-0760.
IMPORTANT SAFETY MESSAGES
READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
12 YEARS OF AGE.
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Do you have a question about the Hisun HS 250UTV and is the answer not in the manual?

Hisun HS 250UTV Specifications

General IconGeneral
BrandHisun
ModelHS 250UTV
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction

Important Manual Information

Important Notice

1. Safety Instructions

Pre-Operation Safety Checks

Perform pre-operation checks including seat belts, brakes, and fluid levels.

Safe Operation Guidelines

Follow guidelines on driver qualification, clothing, and passenger limits for safe operation.

Qualified Driver Operation

Only qualified drivers should operate; avoid drugs, alcohol, or fatigue.

Perform Pre-Operation Checks

Always perform pre-operation checks, including seat belts, brakes, and fluid levels.

Passenger Quantity and Loading

Limit to driver and one passenger; children under 5 not allowed; observe loading limits.

2. Operation

Starting the Engine Safely

Start engine in ventilated area, seated, in neutral with brake applied.

Seatbelt and Passenger Safety

Ensure proper seatbelt use and passenger safety during operation.

No Earphones While Operating

Operators should not wear earphones while operating the UTV.

3. Children Safety Instructions

4. Driving on a Slope

Drive Straight at Low Speed on Slope

Drive in a straight line on a slope at a low speed.

Reduce Weight on Slopes

Reduce weight when riding on a slope or rough terrain.

Avoid Sudden Braking on Slopes

Avoid sudden braking and be careful when turning on a slope.

Momentum Loss on Climb

Use hand lever brakes to stop when climbing; release to coast down.

Unsafe Reverse on Slope

Do not attempt to ascend a slope in reverse if unsure of safety.

Mud, Ditch, and Slope Caution

Be cautious in mud, ditches, and slopes; drive gradually and slowly.

5. Driving in Harsh Conditions

Daylight Operation

Vehicle can be operated during the day or under good light conditions.

Protective Equipment in All Conditions

Operator and passengers should wear helmets and protective gear under all conditions.

Adjust Speed to Conditions

Driver should slow down according to road, terrain, and visibility conditions.

Drive Cautiously Over Obstacles

Be cautious driving over ditches, stone roads, or hidden obstacles.

Avoid Deep Water

Avoid operating in unknown water depth; do not exceed axle height.

6. Driving at High Speed

Check Wheels

Check front/rear wheels conditions before driving at high speeds.

Slow Down When Turning

Slow down when turning; high-speed turns can cause overturn.

Use Headlights at High Speeds

Turn on headlights at high speeds.

Control Vehicle Speed

Drive only when vehicle speed can be controlled.

Avoid Sharp Steering at High Speed

Sudden steering at high speed reduces stability; never turn sharply.

7. Instructions for Carrier

No Passengers in Cargo Area

Never carry a passenger in the cargo area.

Distribute Cargo Evenly

Evenly distribute cargo for stability; avoid overloading and secure cargo.

Reduce Load on Poor Conditions

Reduce loaded weight on poor road conditions or steep inclines.

Driver in Seat for Dump Mechanism

Driver should be in seat when operating hydraulic dump mechanism; secure bed before operating.

Keep Body Parts Clear of Cargo Bed

Do not put hands or body under cargo bed when lifted; secure bed before driving.

8. Parking

Set Neutral and Parking Brake

Set gear shift to 'N' and apply parking brake before exiting vehicle.

Avoid Parking on Slope

Avoid stopping on a slope; ensure vehicle is stationary before exiting.

9. Transportation

Use Truck or Trailer

Avoid dragging vehicle; use a truck or trailer for transport.

Loading/Unloading Attention

Pay attention to surroundings and others during loading or unloading.

10. Maintenance

Work on Cooled Engine Parts

Work on engine, exhaust, or radiator only after they have cooled down.

Cool Down Before Checking Coolant

Wait for engine to stop and cool down before checking coolant level.

No Smoking During Refueling/Electrolyte

No smoking when adding electrolyte or refueling; keep fuel tank away from sparks.

Follow Battery Replacement Instructions

Read and follow instructions before replacing the battery.

Keep First Aid and Fire Extinguishers Handy

Keep first aid kits and fire extinguishers nearby during maintenance.

Disconnect Battery Cables

Disconnect battery cables during maintenance.

Servicing of Vehicle

Specification Table

Vehicle Limitations

Daily Check

Starting the Engine

Engine and Other Check Lamps

Cold Starting and Warming Up

New Vehicle Operation and Break-in

Break-in Period Precautions

Observe break-in period for first 50 hours to ensure optimal performance and longevity.

New Vehicle Lubricating Oil Change

Change lubricating oil slightly earlier than usual for new vehicles to ensure proper wear.

Starting the Vehicle

Seat Belt Usage and Safety

Fasten seat belts properly; ensure they are auto-locking and provide adequate protection.

Lighting System Operation

Head and Hazard Light Operation

Operate head and hazard lights; note hazard switch battery drain.

Instrument Panel Illumination

Identify instrument panel lamps in fuel gauge and speedometer.

Turn Signal Light Switch

Brake System Inspection and Operation

Brake Pedal and Parking Brake Checks

Check brake pedal operation and parking brake engagement.

Gear Shifting and Vehicle Stopping

Gear Shift Lever Operation

Shift gears correctly, avoiding slopes, and ensure proper engagement.

Accelerator Pedal and Stopping

Use accelerator to control speed; release and apply brake to stop.

Driving Checks and Gauge Monitoring

Immediate Engine Stop Conditions

Stop engine for unusual sounds, speed changes, or white exhaust smoke.

Gauge Monitoring

Monitor coolant temperature and fuel gauges for proper operation.

Adjustable Steering Wheel

Winch Mount Plate

Transporting Vehicle

Maintenance

Service Intervals

Accessing Hood and Seat

Opening the Hood

Release latch via switch to open the hood.

Adjusting Operator's Seat

Adjust operator's seat to the forward position for access.

Vehicle Jacking Procedures

Front End Jacking Procedure

Jack the front end at the bumper; secure with stands or blocking.

Rear End Jacking

Checking and Refueling

Pre-Operation Vehicle Checks

Walk Around Inspection

Inspect vehicle exterior for loose parts, leaks, and wear.

Engine Oil Level Check

Coolant Level Check

Cleaning Radiator Screen

Checking Brake Fluid Level

Brake Pedal Inspection

Brake Pedal Free Travel Check

Measure brake pedal free travel; adjust if it falls outside specified limits.

Brake Pedal Stroke Check

Measure brake pedal stroke; adjust if it falls outside specified limits.

Parking Brake Check

Instrument Panel and Safety Device Checks

Instrument Panel Gauge and Lamp Checks

Inspect gauges, warning lamps, headlights, and turn signals for proper function.

Seat Belt and ROPS Hardware Checks

Always check seat belt and ROPS hardware condition before operating.

Every 50 Hours

50-Hour Greasing Points

Apply grease to specified points every 50 hours, or more often in harsh conditions.

Checking Engine Start System

Checking Wheel Bolt Torque

Cleaning Air Cleaner Primary Element

Evacuator Valve

Every 300 Hours

Tire Condition Check

Check tires for damage and wear; replace if necessary.

Checking Battery Condition

Battery Charging

Battery Charging and Storage Procedures

Follow storage guidelines for batteries to prevent damage or premature failure.

Adjusting Toe-In

Toe-In Adjustment Procedure

Adjust tie rod length to achieve proper toe-in measurement for steering alignment.

Cleaning Muffler

Cleaning Spark Arrester of Muffler

Every 200 Hours

200-Hour Engine Oil Change

Drain old oil, replace filter, and refill with new oil as per specifications.

Replacing Engine Oil Filter

Brake Hose and Line Checks

Brake Light Switch Check

Radiator Hose and Clamp Check

Intake Air Line Check

Precaution at Overheating

Every 300 Hours

300-Hour Tire Wear and Replacement

Check tires for damage and wear; replace worn tires promptly.

Every 500 Hours

500-Hour Fuel Filter Replacement

Consult dealer for fuel filter replacement service.

Every 600 Hours

600-Hour Engine Valve Clearance Adjustment

Consult dealer for engine valve clearance adjustment.

Every 1500 Hours

1500-Hour Injection and Fuel Pump Check

Consult dealer for injection and fuel pump checking.

Every 1 Year

1-Year Air Cleaner Element Replacement

Replace air cleaner primary and secondary elements annually.

Every 2 Years

2-Year Brake Fluid Change

Consult your local dealer for brake fluid change service.

2-Year Cooling System Flushing and Coolant Change

Flush cooling system and change coolant every two years, following safety rules.

Anti-Freeze Guidelines

Coolant Addition and Replacement

Adding LLC Coolant

Add water for evaporation, or correct LLC mixture for leaks; follow manufacturer guidelines.

Radiator Hose and Clamp Replacement

Replace radiator hoses and clamps as part of periodic maintenance.

Replacing Fuel and Brake System Components

Fuel Hose Replacement

Consult dealer for fuel hose replacement service.

Brake System Component Seals

Consult dealer for replacement of master cylinder and brake seals.

Every 4 Years

4-Year Brake Hose Replacement

Consult dealer for brake hose replacement service.

Replacing Mini Fuses and Light Bulbs

Mini Fuse Replacement

Replace blown mini fuses after identifying the cause.

Light Bulb Replacement

Replace headlights and other bulbs as needed, noting bulb capacities.

Storage Procedures

Vehicle Storage Preparation

Prepare vehicle for storage by checking bolts, greasing, and inflating tires.

Engine Troubleshooting

Diagnostic Trouble Code Table

Battery Troubleshooting

Vehicle Troubleshooting

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