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General| Brand | Hisun |
|---|---|
| Model | HS800 |
| Category | Utility Vehicle |
| Language | English |
Defines the specific meanings of Warning, Caution, and Note terms used in the manual.
Lists comprehensive safety guidelines for servicing the utility terrain vehicle.
Outlines essential safety precautions when working with gasoline.
Discusses fastener selection, torque values, and self-locking fasteners.
Details engine oils, greases, brake fluid, and coolant specifications.
Discusses the importance of quality tools and tool selection for maintenance tasks.
Emphasizes the importance of accurate measurements for component service.
Covers seal replacement, UTV storage, and returning to service procedures.
Lists general specifications including dimensions, weight, engine, and fluid capacities.
Details specific measurements and tolerances for engine components like cylinder head and camshaft.
Lists torque specifications for various chassis components and mounting points.
Details lubrication points for the engine and the types of lubricants required.
Outlines the recommended maintenance schedule based on mileage or time intervals.
Details the procedure for adjusting engine valve clearance to ensure proper operation.
Details the step-by-step procedure for changing the engine oil and filter.
Describes the process for cleaning the air filter element and case.
Details the procedure for draining and replacing the engine coolant.
Provides a step-by-step guide for bleeding air from the UTV's brake system.
Explains the procedure for adjusting the vehicle's toe-in alignment.
Covers checking tire air pressure, wear limit, and load limits.
Provides crucial notes and precautions for engine disassembly and reassembly.
Details the procedure for removing and disassembling major engine components.
Covers cylinder head, rocker arms, camshaft, and valve systems.
Details the removal, inspection, and installation of the cylinder and piston.
Covers crankcase, shafts, sheaves, and related rotating parts.
Details the removal and maintenance of the starter motor and oil pump.
Details the removal and installation of the steering assembly components.
Lists and illustrates the components of the UTV's disc brake system.
Details the components and removal process for the front brake caliper.
Details the components and removal process for the rear brake caliper.
Lists components of the parking brake caliper assembly.
Details the components of the front wheel and tire assembly.
Lists components of the rear wheel and tire assembly.
Details the components and removal process for the front CV axle.
Lists components related to the front bridge assembly.
Details the components and removal process for the rear CV axle.
Details the components and removal process for the gear shift assembly.
Lists components and removal procedures for the front suspension.
Lists components and removal process for the rear anti-roll bar assembly.
Lists components for the radiator and oil cooler assembly.
Lists components and removal process for the water pump assembly.
Lists components for the seat assembly.
Lists components and removal process for the fuel tank assembly.
Introduces fundamental electrical principles and concepts.
Explains how to check and replace fuses, including a fuse list and warning.
Identifies and locates key electrical components on the UTV with a diagram.
Provides a flowchart for troubleshooting ignition system failures.
Provides a guide to diagnosing and resolving starter motor failures.
Guides on diagnosing charging system issues when the battery is not charging.
Introduces the Engine Management System and its major components.
Explains the function and installation requirements of the Electronic Control Unit (ECU).
Provides a diagnostic flowchart for troubleshooting fuel system issues.
Explains how fault codes are displayed and accessed on the odometer.
Covers fundamental principles and approaches to diagnosing UTV problems.
Explains the basic principles and requirements for proper engine operation.
Details recommended starting procedures and troubleshooting for engine starting issues.
Explains how to troubleshoot a flooded engine condition.
Provides a systematic approach to diagnosing why the engine will not start.
Details the procedure for performing a spark test to diagnose ignition system issues.
Addresses symptoms and causes of poor engine performance.
Discusses causes of low engine power, including brakes, drive system, and CVT issues.
Explains how engine smoke color can diagnose problems like burning oil or fuel.
Outlines common causes of engine overheating related to the cooling system.
Details the procedure for performing a cylinder leak-down test.
Covers basic electrical testing methods and precautions.
Addresses common problems and inspection points for the UTV's brake system.
Discusses causes and troubleshooting steps for soft or spongy brake levers/pedals.
A flowchart for troubleshooting headlight and taillight failures.
A flowchart for checking the UTV's lighting system continuity and voltage.
A flowchart for troubleshooting failures of brake lights, indicator lights, or warning lights.
A flowchart for checking signal system components like neutral and gear position lights.
A flowchart for troubleshooting a non-operational radiator fan motor.
Lists common problems related to the fuel tank, fuel pump, air filter, and fuel filter.
Lists common electrical system issues related to spark plugs, EFI, and switches.
Lists common faults related to the starter motor and battery.
Addresses issues with the shift drum, forks, transmission gears, and shift guides.
