INDEX
Chapter 1 General Information
Warnings, Cautions, Notes
Description, Location
Identification Code, Frame
Number, Engine Number
Safety
Handling Gasoline, cleaning parts
Warning Labels, Serial Numbers,
Fasteners, Torque specs, Self
Locking fasteners
Washers, Cotter pins, Snap rings,
and E-clips
Shop Supplies, Lubricants, Engine
Oils
Greases, Brake Fluid, Coolant
Cleaners, Degreasers and
Solvents
Basic Tools
Precision Measuring Tools
Compression Gauge, Multimeter
Basic Service Methods
Storage
Chapter 2 Specifications
Conversion Tables
General Specs
Engine Specs
Suspension Specs
Electrical Specs
Engine Torques
Chassis Torques
General Torques
Lubrications
Chapter 3 Periodic Maintenance
and Adjustment
Maintenance Schedule
Valve Adjustment
Compression Test
Engine Oil
Air Filter
Coolant Level
V-Belt
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-12
1-19
1-25
1-27
1-28
2-3
2-4
2-7
2-13
2-15
2-17
2-20
2-22
2-23
3-3
3-5
3-6
3-7
3-8
3-10
3-13
Spark Arrester
Brake Pedal
Brake Pads
Shift Lever Adjustment
Final Gear Oil
Steering System
Shock absorbers
Tires
Headlight Adjustment
Chapter 4 Engine
Special notes
Throttle and Intake Manifold
Removal
Cylinder Head Cover and
Cylinder Head
Rocker Arms and Camshaft
Valves and Valve springs
Cylinder and Piston
Left Crankcase Cover and A.C.
Magneto
Starter motor and Oil Filter
Primary and Secondary Sheaves
Crankcase Cover and Oil Pump
Crankcase and Middle Driven
Shaft
Output Shaft
Gearcase Shift Lever and Oil
Pump
Gearcase Transmission
Chapter 5 Chassis
Steering Assembly
Disc Brake components
Front Brake Caliper
Rear Brake Caliper
Parking Brake Caliper
Footrest
Front Wheel and Tire
Rear Wheel and Tire
Cv Axle, Front Axle
Front Bridge
Cv Axle, Rear Axle
Rear Bridge Reeducer
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-19
3-20
4-3
4-4
4-5
4-8
4-10
4-14
4-17
4-19
4-21
4-24
4-27
4-30
4-33
4-35
5-3
5-9
5-11
5-15
5-16
5-20
5-23
5-24
5-27
5-28
5-32
5-33
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