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Honeywell Krom Schroder BCU 580 User Manual

Honeywell Krom Schroder BCU 580
131 pages
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6 Edition 11.15l
Industrial & Commercial Thermal
Technical Information · GB
• For monitoring and controlling modulating or staged burners for
multiple burner applications with a central air supply
• For directly ignited burners or burners ignited by a pilot burner in
intermittent or continuous operation
• Optionally with valve proving system
• PROFINET fieldbus connection using optional bus module
Burner control units BCU 580

Table of Contents

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Honeywell Krom Schroder BCU 580 Specifications

General IconGeneral
BrandHoneywell
ModelKrom Schroder BCU 580
CategoryControl Unit
LanguageEnglish

Summary

1 Application

1.1 Examples of application

Details various stage-controlled and modulating burner configurations with pilot burners.

3 Function

3.1 Connection diagram

Provides electrical connection diagrams for BCU 580 variants.

3.2 BCU 580 program sequence

Illustrates the step-by-step operational sequence of the BCU 580.

4 Air control

4.1 Capacity control

Explains how the BCU controls burner capacity via air actuators.

5 Valve proving system

5.1 Tightness test

Describes the procedure for checking gas solenoid valve and pipework tightness.

5.2 Proof of closure function

Monitors the closed position of the gas solenoid valve V1 using a POC switch.

7 Profinet

7.1 BCU and bus module BCM

Details integration of the BCU into Profinet networks using the BCM 500 module.

7.2 GSD file for PLC configuration

Explains the use of GSD files for configuring the BCU in a PLC.

10 Parameters

10.1 Scanning the parameters

Describes how to navigate and view BCU parameters using the display.

10.2 Flame control

Details the BCU's flame detection methods and settings.

10.3 Behaviour during start-up

Configures start-up attempts and safety times for burners.

10.4 Behaviour during operation

Defines restart behavior and minimum operating times.

10.5 Safety limits

Adjusts safety times during operation to meet system requirements.

10.6 Air control

Configures capacity control using actuators like IC 20, IC 40, RBW or air valves.

10.7 Valve check

Defines settings for tightness tests and proof of closure functions.

10.8 Behaviour during start-up

Sets minimum pause time for stable burner operation.

10.9 Manual mode

Details operation and settings for manual control of the BCU.

10.10 Functions of terminals 50, 51, 65, 66, 67 and 68

Assigns functions to specific terminals for purging, feedback, and interlocks.

10.11 Password

Protects parameter settings with a four-digit code.

10.12 Fieldbus communication

Configures Profinet communication with address checks or without.

11 Selection

11.1 Type code

Explains the structure of the product type code for ordering.

12 Project planning information

12.1 Installation

Provides guidance on mounting and environmental installation requirements.

12.2 Commissioning

States requirements for starting up the BCU after installation.

12.3 Electrical connection

Details wiring requirements for BCU, OCU, and safety inputs.

12.4 Actuators

Discusses actuator usage, including SIL 3 compliance and IC 20.

12.5 Parameter chip card

Explains the use of the parameter chip card for BCU operation and replacement.

12.6 Protecting the pilot burner from overload

Describes measures to prevent pilot burner overload from frequent cycling.

12.7 Calculating the safety time tSA

Provides guidance on calculating safety times for burner start-up.

13 Accessories

13.1 BCSoft

Information on the BCSoft engineering tool and adapters.

13.2 OCU

Details the Operator-Control Unit for display and manual control.

13.3 Connection plug set

Describes connection plug sets for wiring the BCU.

13.4 Stickers for labelling

Provides information on stickers for printing labels.

13.5 “Changed parameters” stickers

Stickers to indicate changes to unit parameters.

14 OCU

14.1 Application

Explains the use of the OCU as an external operator-control unit.

14.2 Function

Describes the OCU's display, keys, and operating modes.

14.3 Electrical connection

Details the wiring requirements for connecting the OCU.

14.4 Installation

Provides guidance on installing the OCU using boreholes.

14.5 Selection

Lists OCU models available with different language kits.

14.6 Technical data for OCU

Specifies ambient temperature, humidity, enclosure, dimensions, and electrical data.

15 BCM 500

15.1 Application

Describes the BCM 500 as a communications interface for Profinet networks.

15.2 Function

Explains signal transfer between automation system (PLC) and BCU/BCM.

15.3 Electrical connection

Specifies requirements for Profinet cable and plug components.

15.4 Installation

Provides guidance on installing the BCM 500 on DIN rails.

15.5 Selection

Lists codes and descriptions for BCM 500 selection.

15.6 Technical data

Provides electrical, mechanical, environmental, and installation data for BCM 500.

16 Technical data

16.1 Electrical data

Details mains voltage, power consumption, flame control, and contact ratings.

16.2 Mechanical data

Specifies weight, connections, and wire cross-sections.

16.3 Environment

Defines ambient temperature, humidity, enclosure, and installation location requirements.

16.4 Dimensions

Provides physical dimensions of the BCU 580 unit.

16.5 Safety-specific characteristic values

Lists SIL levels, diagnostic coverage, PFHD, and MTTFd values.

16.6 Converting units

Provides a link for unit conversion information.

19 Glossary

19.1 Waiting time tW

Defines the self-test waiting period before burner start.

19.2 Ignition time tZ

Specifies the duration for gas valve and ignition transformer operation.

19.3 Safety interlocks

Describes limits for safety control and switching equipment.

19.4 Safety time on start-up tSA1

Time between switching on and off of gas valve without flame detection.

19.5 Safety time during operation tSB

Time for disconnecting valve V2 upon flame failure during operation.

19.6 Safety shut-down

Describes the process of shutting down the burner safely on fault detection.

19.7 Fault lock-out

Defines a safety shut-down requiring manual reset after a fault.

19.8 Warning signal

Explains BCU reaction to operating faults with a warning signal.

19.9 Timeout

Describes a phase where the BCU waits before reacting to a process fault.

19.10 Lifting

Checks if actuator feedback input is activated correctly by the output signal.

19.11 Air valve

Lists uses for the air valve: cooling, purging, capacity control.

19.12 Diagnostic coverage DC

Measure of diagnostic effectiveness related to failure rates.

19.13 Operating mode

Describes low demand and high demand/continuous operating modes for safety functions.

19.14 Safe failure fraction SFF

Fraction of safe failures relative to all failures.

19.15 Probability of dangerous failure PFHD

Likelihood of dangerous failure per hour for components.

19.16 Mean time to dangerous failure MTTFd

Expectation of the mean time to dangerous failure.

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