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GSP9200 Series
Hunter GSP9200 Series User Manual
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OPERATION INSTRUCTIONS
Form 5393-T, 11-08
Supersedes Form 5393T, 09-08
GSP9200 Series
Computerized LCD
Balancer
With SmartWeight
®
Balancing Technology
Software Version
2.6
© Copyright 2006 - 2008 Hu
nter Engineering Comp
any
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Getting Started
9
Introduction
9
References
9
For Your Safety
9
Hazard Definitions
9
Important Safety Instructions
10
Electrical
11
Right Side View
11
Left Side View
12
Back View
12
Specific Precautions/Bdc Laser Indicator
13
Specific Precautions/Hammerhead™ TDC Laser Indicator (Optional)
13
Specific Precautions/Power Source
13
Turning Power ON/OFF
14
Equipment Specifications
15
Safety Summary
15
Explanation of Symbols
15
GSP9200 Components
16
Operating the Console
18
Using Softkeys
18
Primary Balancing Display
19
Resetting the Program
19
2 Balancing Overview
21
Balance Forces
21
Balancing Theory - Static Imbalance
21
Balancing Theory - Couple Imbalance
22
Decal Information and Placement
23
Smartweight Balancing Technology
23
Static and Dynamic Imbalance Sensitivity
23
Smartweight Dynamic Weight Planes
24
Using Smartweight
24
Switching from Smartweight
25
To Traditional Dynamic Balancing Modes
25
Weightsaver Wheel Balancing Feature
25
Equipment Installation and Service
26
Weight Savings
26
On-Vehicle Wheel Installation Methods
26
Hub Centric
26
Lug Centric
27
Standard Accessories for Quick-Thread
29
Standard Accessories for Optional Auto-Clamp
29
3 Balancing Procedures
29
Mounting the Wheel on the Balancer Spindle
29
Installing the Wheel Manually
29
Using Control Knob
30
Installing the Wheel Using Quick-Thread Wheel Clamping
30
Installing the Wheel Using Auto-Clamp™ Wheel Clamping (Optional)
30
Mounting Error Detection Features
31
Front/Back Cone Mounting
31
Using Plastic Wheel Mounting Washer
32
Cone/Flange Plate Mounting
34
Using the Pressure Ring and Spacers
35
Pressure Ring
35
Spacers
35
Balance Primary Screen
36
Wheel Assembly Selection for Saving Spin Data
37
Saving Spin Data
37
Storing Measurements
37
Print Summary
38
Balance Modes
38
Smartweight Balancing Technology
39
Dynamic Balancing - Traditional Balancing Mode
39
Static Balancing - Traditional Balancing Mode
40
Static Balance Mode Reminder (Except Patch Balance)
40
Balancing Procedures for Specific Weight Types and Placement
41
AUTO MODE Balancing Using All Weight Types and Locations
41
STANDARD Balancing Procedure Using Clip-On Weights
42
MIXED WEIGHTS Balancing Procedure Using a Combination of Clip-On & Adhesive Weights
44
ADHESIVE WEIGHTS Balancing Procedure Using Adhesive Weights
46
PATCH BALANCE Procedure
48
Automatic Dataset Arms Operation
50
Automatic Weight Position Measurement
50
Manual Weight Position Measurement
51
Measuring Dimensions for Standard Clip-On Weight Balancing
51
Measuring Dimensions for Mixed Weights (Clip-On/Adhesive) Balance
52
Measuring Dimensions for Adhesive Weights Balancing
52
Servo-Aided Adhesive Weight Placement
53
Manual Adhesive Weight Placement
54
Centeringcheck
55
Location
55
4 Balancing Features and Options
59
Blinding and Rounding
59
Quick-Thread ® Wheel Clamping
59
Auto-Clamp™ Wheel Clamping (Optional)
60
Motor Drive/Servo-Stop
60
Spindle-Lok Feature
61
Hood Autostart Feature
61
Loose Hub Detect Feature
61
Split Weight Feature
61
Split Weight Operation
62
Correcting Large Imbalances
62
Split Spoke ® Feature
63
Hiding Adhesive Weight Behind Spoke
63
Re-Entering Similar Wheel after Split Spoke Is Enabled
64
Placing Hidden Weight Inside of Hollow Spokes
65
Rimscan™ Wheel Profile Scanner
66
Setting Dimensions with Rimscan
67
Real-Time Predictions with Rimscan and Smartweight
70
BDC Laser Adhesive Weight Locator
71
Optional Hammerhead
71
TDC Laser Adhesive Weight Locator
71
Specific Precautions / Hammerhead™ TDC Laser System
73
Print Summary
74
5 Equipment Information
75
Software Identification
75
Program Cartridge Removal and Installation
75
Balancer Set up
76
Display Language
76
Printer
76
Printout Language
76
Printout Paper Size Selection
76
Hood Autostart Feature
76
Servo-Stop
76
Weight Units
76
Service Mode Setup and Features
76
Set Date and Time
77
Setting up the Balance Limits
77
Main Selections
77
Setting up the Weight Units
77
Setting up the Ounce Round Amount
77
Setting up the Gram Round Amount
77
Setting the Limits Displayed
77
Non-Smartweight Options
78
Setting up the Ounce Blind Amount
78
Setting up the Gram Blind Amount
78
Smartweight ® Options - Setting up the Force Limits
78
Weightsaver Residual Goal
78
Prompt for Wheel Assembly ID
78
Spindle Type
79
Hammerhead
79
6 Calibration and Maintenance
81
Calibration Procedures
81
Balancer (3 Spin Procedure)
82
Inner Dataset ® Arm (Calibration Tool, 221-672-1, Required)
83
Outer Dataset ® Arm (Calibration Tool, 221-672-1, Required)
85
Quick Calibration Check Procedure
87
Diagnostic Procedures
87
Force Sensors
88
Keys and Switches
88
Data Acquisition Circuits
88
Motor Drive
88
Printing
88
Cleaning the Console
88
Maintenance
89
Spindle Hub Face and Shaft
89
BDC Laser Adhesive Weight Locator Maintenance or Service
89
Optional Hammerhead™ TDC Laser Clip-On Weight Locator Maintenance or Service
89
Mounting Cone Maintenance
90
7 Glossary
91
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Hunter GSP9200 Series Specifications
General
Brand
Hunter
Model
GSP9200 Series
Category
Automobile Accessories
Language
English
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