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Husqvarna FE 250 User Manual

Husqvarna FE 250
158 pages
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OWNER'S MANUAL 2020
FE 250
Art. no. 3402340en

Table of Contents

Questions and Answers:

Husqvarna FE 250 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Bore x Stroke78 mm x 52.3 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Front SuspensionWP XPLOR-USD, Ø 48 mm
Rear SuspensionWP XACT Monoshock with linkage
Front BrakeDisc brake, 260 mm
Rear BrakeDisc brake, 220 mm
Ground Clearance370 mm
Seat Height950 mm
Displacement249.9 cc
Fuel SystemKeihin EFI
Framechrome molybdenum steel
Fuel Tank Capacity8.5 L

Summary

Means of Representation

Symbols Used in Manual

Explains graphical symbols used throughout the manual for clarity.

Typographical Formats Explained

Describes typographical conventions like proprietary names and underlined terms.

Safety Advice

Intended Use Definition

Defines the vehicle's design purpose and intended operational environment.

Misuse and Potential Dangers

Outlines actions considered misuse and potential dangers.

General Safety Instructions

General instructions for safe operation and importance of warning labels.

Hazard Levels and Symbols

Identifies hazard levels (Danger, Warning, Caution, Note) and associated symbols.

Tampering Warning

Prohibits modifications to noise control systems and lists prohibited acts.

Safe Operation Guidelines

Emphasizes rider fitness, ventilation, and safe operating conditions.

Protective Clothing Requirements

Stresses the importance of wearing appropriate protective gear for all rides.

Work Rules and Procedures

Details procedures for assembly, using special tools, and part replacement.

Environmental Considerations

Advises responsible use, compliance with environmental laws for fluid disposal.

Owner's Manual Importance

Highlights the manual's importance for operation, handling, and service.

Important Notes

Manufacturer and Implied Warranty

States warranty conditions and voidance due to unauthorized work.

Fuel and Auxiliary Substances

Notes on fuel handling, environmental hazards, and adherence to specifications.

Spare Parts and Accessories

Recommends approved parts and installation by authorized workshops for safety.

Service and Maintenance Importance

Stresses proper service for optimal operation, wear prevention, and adherence to intervals.

Manual Figures Explanation

Explains that manual figures may show special equipment and components might be disassembled.

Customer Service Information

Provides information on contacting dealers for questions and support.

View of Vehicle

Front Left View of Vehicle

Illustrates and labels major components visible from the front left side.

Rear Right View of Vehicle

Illustrates and labels major components visible from the rear right side.

Serial Numbers

Vehicle Identification Number Location

Shows the location of the VIN on the steering head.

Type Label Location

Indicates the location of the vehicle's type label on the steering head.

Key Number Location

Shows where the key number is stamped on the key ring.

Engine Number Location

Identifies the location where the engine number is embossed.

Fork Part Number Location

Shows where the fork part number is stamped on the fork stub.

Shock Absorber Article Number Location

Indicates the location of the shock absorber article number.

Controls

Primary Handlebar Controls

Key controls located on the handlebars for motorcycle operation.

Additional Handlebar Controls

Additional handlebar controls for lighting, signaling, and safety.

Starting and Information Displays

Engine starting control, mapping selection, and dashboard indicator overview.

Fuel Tank Filler Cap Operation

Procedure for opening and closing the fuel tank filler cap.

Engine Starting Aids and Idle Adjustment

Controls for aiding cold engine starts and setting idle speed.

Chassis and Drivetrain Controls

Controls for gear selection, rear braking, and parking.

Steering Lock System

Procedures for locking and unlocking the steering for security.

Combination Instrument

Instrument Overview and Buttons

Identifies the main components of the instrument display and buttons.

Instrument Activation

Explains how the combination instrument is activated.

Instrument Messages Explained

Describes common messages like low battery voltage or service due.

Initial Instrument Setup

Initial setup for units, clock, and service intervals.

Kilometers or Miles Adjustment

How to change the unit of distance measurement on the display.

Clock Adjustment Procedure

Procedure for setting the time display format and adjusting the current time.

Service Display Setting

How to adjust the service interval indicators for maintenance reminders.

Speed, Time, and Distance 1 Display

Displays speed, time, and resettable trip distance 1.

Speed, Time, and Distance 2 Display

Displays speed, time, and a second resettable trip distance.

Average Speed, Hours, and Total Distance

Shows average speed, engine operating hours, and total distance traveled.

Preparing for Use

Advice on Preparing for First Use

Crucial advice for initial operation, safety, and rider adaptation.

Engine Running-in Procedure

Guidelines for the engine break-in period to ensure longevity.

Cold Temperature Battery Performance

Explains battery performance and starting behavior in cold conditions.

Preparing for Difficult Operating Conditions

General steps for preparing the motorcycle for challenging riding environments.

Riding on Dry Sand

Specific preparation advice for riding on dry sand surfaces.

Riding on Wet Sand

Specific preparation advice for riding on wet sand surfaces.

Riding on Wet and Muddy Circuits

Preparation advice for wet and muddy riding conditions.

Riding in High Temperatures or Slow Speeds

Recommendations for riding in hot weather or at low speeds.

Riding in Low Temperatures or Snow

Specific preparations for riding in cold or snowy conditions.

Riding Instructions

Pre-Ride Checks and Maintenance

Pre-ride checks and maintenance to ensure safe operation.

Starting the Vehicle Procedure

Step-by-step guide for safely starting the motorcycle engine.

Activating Traction Control

Instructions on how to enable or disable the traction control system.

Starting Off Safely

Procedure for safely moving off from a stationary position.

Shifting Gears and Riding Techniques

Guidance on gear shifting, maintaining speed, and clutch use.

Braking Techniques and Warnings

Techniques and warnings for effective and safe braking.

Stopping and Parking Procedures

Proper procedures for stopping and parking the motorcycle safely.

Motorcycle Transport Guidelines

Guidelines for securing the motorcycle during transport.

Safe Refueling Procedures

Safe procedures and specifications for refueling the vehicle.

Service Schedule

Additional Service Information

Notes on service intervals, local conditions, and updates.

Required Maintenance Work

Detailed list of maintenance tasks required at different operating hour intervals.

Recommended Maintenance Work

List of additional maintenance tasks recommended for optimal performance.

Tuning the Chassis

Basic Chassis Setting with Rider Weight

How to adjust suspension based on rider weight for optimal handling.

Shock Absorber Compression Damping

Explains high-speed and low-speed compression damping adjustment.

Adjusting Low-Speed Shock Compression

Procedure for adjusting the low-speed compression damping on the rear shock.

Adjusting High-Speed Shock Compression

Procedure for adjusting the high-speed compression damping on the rear shock.

Adjusting Shock Absorber Rebound Damping

Procedure for adjusting the rebound damping on the rear shock absorber.

Measuring Rear Wheel Unloaded Dimension

Method for measuring rear wheel unloaded dimension for sag setup.

Checking Static Sag of Shock Absorber

How to check the static sag of the rear shock absorber.

Checking Riding Sag of Shock Absorber

How to check the riding sag of the rear shock absorber.

Adjusting Shock Absorber Spring Preload

Step-by-step guide to adjust rear shock absorber spring preload.

Adjusting Riding Sag for Shock Absorber

Procedure for adjusting the riding sag by selecting appropriate springs.

Checking Basic Fork Settings

Guidance on checking fork settings and handling issues.

Adjusting Fork Compression Damping

How to adjust the compression damping on the front fork legs.

Adjusting Fork Rebound Damping

How to adjust the rebound damping on the front fork legs.

Adjusting Fork Spring Preload

Procedure to adjust the spring preload on the front fork.

Handlebar Position Adjustment

Details on adjusting handlebar position using clamp holes.

Adjusting Handlebar Position

Steps for changing the handlebar position for ergonomics.

Service Work on the Chassis

Raising Motorcycle with Lift Stand

Instructions for safely lifting the motorcycle using a stand.

Removing Motorcycle from Lift Stand

Procedures for safely removing the motorcycle from the lift stand.

Bleeding the Fork Legs

Steps to release excess pressure from the fork legs.

Cleaning Fork Leg Dust Boots

How to clean fork dust boots to prevent seal leaks.

Removing Front Fork Protector

Steps for removing the front fork protectors.

Installing Front Fork Protector

Steps for installing the front fork protectors.

Removing Front Fork Legs

Detailed procedure for removing the front fork legs from the motorcycle.

Installing Front Fork Legs

Detailed procedure for installing the front fork legs onto the motorcycle.

Removing Lower Triple Clamp

Steps for removing the lower triple clamp assembly.

Installing Lower Triple Clamp

Steps for installing the lower triple clamp assembly.

Checking Steering Head Bearing Play

Procedure to check for play in the steering head bearings.

Adjusting Steering Head Bearing Play

Steps to adjust the steering head bearing play for proper steering.

Lubricating Steering Head Bearing

Guidance on lubricating the steering head bearing.

Removing Front Fender

Steps to remove the front fender from the motorcycle.

Installing Front Fender

Steps to install the front fender onto the motorcycle.

Removing the Shock Absorber

Detailed procedure for removing the rear shock absorber.

Installing the Shock Absorber

Detailed procedure for installing the rear shock absorber.

Removing the Seat

Steps for removing the rider's seat.

Mounting the Seat

Steps for mounting the rider's seat.

Removing Air Filter Box Cover

Procedure for removing the air filter box cover.

Installing Air Filter Box Cover

Procedure for installing the air filter box cover.

Removing the Air Filter

Steps for removing the air filter element.

Installing the Air Filter

Steps for installing a clean air filter element.

Cleaning Air Filter and Air Filter Box

How to clean the air filter and its housing.

Removing Right Side Cover

Steps for removing the right-side body panel.

Installing Right Side Cover

Steps for installing the right-side body panel.

Removing the Main Silencer

Procedure for removing the exhaust silencer.

Installing the Main Silencer

Procedure for installing the exhaust silencer.

Changing Silencer Glass Fiber Filling

How to replace the packing material inside the exhaust silencer.

Removing the Fuel Tank

Detailed procedure for safely removing the fuel tank.

Installing the Fuel Tank

Detailed procedure for safely installing the fuel tank.

Checking Chain Dirt Accumulation

How to inspect the drive chain for excessive dirt.

Cleaning the Drive Chain

Step-by-step guide for cleaning the drive chain.

Checking Chain Tension

How to check and ensure correct drive chain tension.

Adjusting Chain Tension

Procedure for adjusting the drive chain tension.

Checking Drive Train Components

Inspecting wear on the drive chain, sprockets, and guide.

Checking the Frame

Inspecting the motorcycle frame for cracks or deformation.

Checking the Link Fork

Inspecting the link fork for damage, cracking, or deformation.

Checking Throttle Cable Routing

Verifying the correct routing of throttle cables.

Checking Handlebar Rubber Grips

Inspecting handlebar rubber grips for damage, wear, or looseness.

Adjusting Clutch Lever Position

How to adjust the clutch lever position for rider comfort.

Checking Hydraulic Clutch Fluid

Guide to checking and maintaining the hydraulic clutch fluid level.

Changing Hydraulic Clutch Fluid

Procedure for changing the hydraulic clutch fluid.

Removing Engine Guard

Steps for removing the engine guard.

Installing Engine Guard

Steps for installing the engine guard.

Brake System

Adjusting Hand Brake Lever Position

How to adjust the hand brake lever position for rider ergonomics.

Checking Brake Discs

Inspecting brake discs for wear, damage, cracking, and deformation.

Checking Front Brake Fluid Level

Guide to checking the front brake fluid reservoir level.

Adding Front Brake Fluid

Procedure for adding front brake fluid to the reservoir.

Checking Front Brake Linings

How to check front brake pad thickness and condition.

Changing Front Brake Linings

Step-by-step guide for replacing front brake pads.

Checking Foot Brake Lever Free Travel

How to check the free play in the foot brake lever.

Adjusting Foot Brake Lever Position

Procedure to adjust the foot brake lever position for rider comfort.

Checking Rear Brake Fluid Level

Guide to checking the rear brake fluid reservoir level.

Adding Rear Brake Fluid

Procedure for adding rear brake fluid to the reservoir.

Checking Rear Brake Linings

How to check rear brake pad thickness and condition.

Changing Rear Brake Linings

Step-by-step guide for replacing rear brake pads.

Wheels and Tires

Removing the Front Wheel

Detailed procedure for removing the front wheel from the motorcycle.

Installing the Front Wheel

Detailed procedure for installing the front wheel onto the motorcycle.

Removing the Rear Wheel

Detailed procedure for removing the rear wheel from the motorcycle.

Installing the Rear Wheel

Detailed procedure for installing the rear wheel onto the motorcycle.

Checking Tire Condition

How to inspect tires for cuts, wear, damage, and age.

Checking Tire Pressure

Guidelines for checking and setting correct tire pressures.

Checking Spoke Tension

Method for checking spoke tension and torque settings.

Electrical System

Removing the 12-V Battery

Step-by-step guide to safely remove the 12-V battery.

Installing the 12-V Battery

Step-by-step guide to safely install the 12-V battery.

Charging the 12-V Battery

Procedures and guidelines for charging the 12-V battery.

Changing the Main Fuse

How to replace the main fuse protecting the vehicle's electrical system.

Changing Fuses for Power Consumers

How to locate and replace fuses for specific vehicle components.

Removing the Headlight Mask

Steps to remove the headlight assembly from the motorcycle.

Installing the Headlight Mask

Steps to install the headlight assembly onto the motorcycle.

Changing the Headlight Bulb

How to replace the main headlight bulb.

Changing the Turn Signal Bulb

How to replace a turn signal bulb.

Checking Headlight Setting

Procedure to check and adjust headlight aim.

Adjusting Headlight Range

How to adjust the vertical aim of the headlight beam.

Changing Combination Instrument

Procedure for replacing the combination instrument and its battery.

Diagnostics Connector Location

Location of the diagnostic connector for electronic fault finding.

Cooling System

Cooling System Overview

Overview of the cooling system's components and function.

Checking Antifreeze and Coolant Level

How to check coolant level and antifreeze protection.

Checking Coolant Level in Radiator

Procedure for checking the coolant level in the radiator.

Draining the Coolant

Steps for safely draining the coolant from the system.

Refilling Coolant Procedure

Procedure for refilling the cooling system with coolant.

Tuning the Engine

Checking Throttle Cable Play

How to check for correct throttle cable free play.

Adjusting Throttle Cable Play

Procedure for adjusting throttle cable play.

Adjusting Throttle Response Map

How to change engine response by altering the guide plate.

Changing Engine Mapping Modes

How to select between STANDARD and ADVANCED engine mapping modes.

Adjusting Engine Idle Speed

Guidelines and warnings for adjusting the engine's idle speed.

Teaching Throttle Valve Position

Procedure for recalibrating the throttle valve position sensor.

Checking Shift Lever Position

How to check the shift lever position relative to the rider's boot.

Adjusting Shift Lever Position

Procedure to adjust the shift lever position for optimal gear changes.

Service Work on the Engine

Changing the Fuel Screen

Steps for replacing the fuel filter screen.

Checking Engine Oil Level

How to check engine oil level at cold and operating temperatures.

Changing Engine Oil and Filter

Complete guide to changing engine oil and filter.

Adding Engine Oil

Procedure for adding engine oil to the correct level.

Cleaning and Care

Cleaning the Motorcycle

Comprehensive guide to cleaning the motorcycle, including safety and environmental precautions.

Winter Operation Checks and Maintenance

Specific maintenance tasks for preparing the vehicle for winter storage or use.

Storage

Storage Preparation Steps

Detailed steps for preparing and storing the motorcycle for extended periods.

Preparing for Use After Storage

Procedures for preparing the motorcycle after a period of storage.

Troubleshooting

Engine Cannot Be Cranked

Identifies causes and actions for engine not cranking.

Engine Turns But Does Not Start

Identifies causes and actions for engine turning but not starting.

Engine Does Not Speed Up

Identifies causes and actions for lack of engine speed increase.

Engine Has Too Little Power

Identifies causes and actions for reduced engine power.

Engine Dies During Trip

Identifies causes and actions for the engine stopping unexpectedly.

Engine Overheating Issues

Identifies causes and actions for engine overheating.

Malfunction Indicator Lamp Issues

Identifies causes and actions for the malfunction indicator lamp.

High Engine Oil Consumption

Identifies causes and actions for excessive engine oil consumption.

12-V Battery Discharged

Identifies causes and actions for a discharged 12-V battery.

Deleted Instrument Values

Identifies causes and actions for lost instrument data.

Lighting System Failures

Identifies causes and actions for lighting system failures.

Multiple Electrical Component Failures

Identifies causes and actions for failures in multiple electrical components.

Technical Data

Engine Specifications

Specifications related to the engine's design, dimensions, and components.

Engine Tightening Torques

Torque specifications for various engine fasteners.

Tire Specifications

Tire sizes and types recommended for the motorcycle.

Fork Specifications

Technical details and adjustment ranges for the front fork.

Fluid Capacities

Fluid capacities for engine oil, coolant, and fuel.

Chassis Specifications

Specifications for the motorcycle's frame, suspension, brakes, and wheels.

Electrical System Specifications

Specifications for the battery, fuses, lights, and instruments.

Shock Absorber Specifications

Technical details and adjustment ranges for the rear shock absorber.

Chassis Tightening Torques

Torque specifications for various chassis fasteners.

Substances

Brake Fluid Standards

Standards, properties, and recommended suppliers for brake fluid.

Coolant Specifications

Guidelines for coolant type, antifreeze protection, and recommended suppliers.

Engine Oil Specifications

Standards, properties, and recommended suppliers for engine oil.

Fork Oil Specifications

Specifications and recommended suppliers for fork oil.

Shock Absorber Fluid Specifications

Specifications and recommended suppliers for shock absorber fluid.

Fuel Grade Standards

Fuel grade standards, recommendations, and warnings about ethanol/methanol content.

Auxiliary Substances

Air Filter Cleaner Recommendation

Recommended cleaner for the air filter.

Chain Cleaner Recommendation

Recommended cleaner for the drive chain.

High Viscosity Grease Recommendation

Recommended high viscosity grease for lubrication.

Long-Life Grease Recommendation

Recommended long-life grease for lubrication.

Off-Road Chain Spray Recommendation

Recommended chain spray for off-road use.

Foam Air Filter Oil Recommendation

Recommended oil for foam air filters.

Preserving Materials Recommendation

Recommended products for preserving painted, metal, and rubber parts.

Special Cleaner Recommendation

Recommended cleaner for various surfaces.

Universal Oil Spray Recommendation

Recommended universal oil spray for lubrication.

Standards

JASO T903 MA2 Standard Explained

Explains the JASO T903 MA2 standard for motorcycle engine oils.

SAE Viscosity Classes Explained

Explains SAE viscosity classes for engine oils.

Index of Special Terms

OBD Definition

Defines OBD as an on-board vehicle diagnostic system.

List of Abbreviations

List of Symbols

Yellow and Orange Symbols Explained

Indicates error conditions and active driving aids requiring intervention.

Green and Blue Symbols Explained

Reflects informational symbols related to vehicle status.

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