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Diesel Z
HUSTLER Diesel Z Parts Manual
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10-5
109706 10/08
Fuel sensors and wire harness routing (
FIG
.
8, FIG
.
9 & FIG
.
10)
Oil cooler and wire
harness routing (FIG
.
1
1 & FIG
.
12).
FIG
.
8
FIG
.
9
FIG
.
10
FIG
.
1
1
FIG
.
12
FUEL SENSOR
CONNECTOR
THROTTLE CABLE
RIGHT SIDE
WIRE HARNESS
TIE STRAP
TIE STRAP
FUEL SENSOR
CONNECTOR
WIRE HARNESS
LEFT SIDE
TIE STRAP
FUEL T
ANK
FUEL SENSOR
TIE STRAP
WIRE HARNESS
OIL COOLER
ALARM
TIE STRAP
F
AN WIRING
CONNECTOR
OIL PRESSURE
SENSOR WIRE
118
120
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1
5
General Information
5
Standard Torques
6
Chapter 2
8
Footrest Assembly
8
Rivet Nut Installation
10
Chapter 3
12
Hydraulic Component Fittings
12
Hydraulic Component Mounting
14
Hydraulic Line Connections
16
Hydraulic Line Connections
17
Chapter 4
20
Deck Lift Assembly
20
Steering Sub-Assembly
22
Steering System
24
Brake System
26
Chapter 5
30
Engine Sub-Assembly
30
Belt Drive System
34
Firewall & ROPS Assembly
38
Air Filter Installation
40
Cooling System Installation
42
Engine Cover Installation
44
Fuel System
46
Battery and Electrical Connections
48
Instrument Panel
50
Electrical Schematic-601367
52
Chapter 6
54
Front Wheel Assembly
54
Front Wheel Breakdown-747782
56
Optional Semi-Pneumatic Tire/Wheel-789537
57
Drive Wheel Assembly Installation
58
Anti-Rollover Wheel Assembly
59
Chapter 7
62
72" Side Discharge XR7 Deck Assembly
62
72" Side Discharge XR7 Deck Pulley Assembly
64
66" Side Discharge XR7 Deck Assembly
66
66" Side Discharge XR7 Deck Pulley Assembly
68
60" Side Discharge XR7 Deck Assembly
70
60" Side Discharge XR7 Deck Pulley Assembly
72
54" Side Discharge XR7 Deck Assembly
74
54" Side Discharge XR7 Deck Pulley Assembly
76
Side Discharge Deck-"A" Adaptors
78
Side Discharge Deck-"B" Adaptors
80
72" Rear Discharge Deck Assembly
82
72" Rear Discharge Deck Pulley Assembly
84
60" Rear Discharge Deck Assembly
86
60" Rear Discharge Deck Pulley Assembly
88
54" Rear Discharge Deck Assembly
90
54" Rear Discharge Deck Pulley Assembly
92
Spindle Assembly-796235X
94
Spindle Assembly-796680X
95
Chapter 8
98
Deck Installation
98
Seat Installation
100
72", 66" & 54" Side Disch. Deck Belt Routing/Tensioning
102
60" Side Disch. XR7 Deck Belt Routing/Tensioning
103
72", 60" & 54" Rear Discharge Deck Belt Routing/Tensioning
104
Chapter 9
106
Tractor Decals
106
72" Side Discharge XR7 Deck Decals
108
66" Side Discharge XR7 Deck Decals
109
60" Side Discharge XR7 Deck Decals
110
54" Side Discharge XR7 Deck Decals
111
72" Rear Discharge Deck Decals
112
60" Rear Discharge Deck Decals
113
54" Rear Discharge Deck Decals
114
Chapter 10
117
Assembly Pictures and Aids
117
General Information for All Models
117
Wire Harness and Cable Routings
118
Fuel Lines
120
Hydraulic Routing
122
Engine Oil Hose Routing
123
Maintenance & Adjustment Safety
124
Safe Maintenance & Adjustment Practices
124
Using a Ramp
125
Safety and Instruction Decals
125
Maintenance
128
Introduction
130
General Engine Maintenance
130
Torque Values
130
Tires
130
Hour Meter
131
Lubrication
131
Electrical System
132
Access to Engine and Hydraulic Pumps
133
Hydraulic System
133
Fuel System
135
Engine Oil and Filter
137
Changing the Oil
137
Oil Removal from the Engine Breather Valve System
138
Engine Air Filter
138
Belt Replacement
141
Mower Blade Maintenance
142
Mower Blade Removal
143
Adjustment
144
Introduction
144
Steering Linkage
144
Control Lever Neutral Adjustment
144
Control Lever Stops
145
Steering Dampener
146
Control Lever Adjustment
147
Park Brake Spring Adjustment
147
Hydraulic Pump Belt Adjustment
148
Deck Drive Belt Adjustment
148
Engine RPM Setting
149
Deck Leveling and Height Adjustment
149
Index
153
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HUSTLER Diesel Z Specifications
General
Brand
HUSTLER
Model
Diesel Z
Category
Lawn Mower
Language
English
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