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Contents
Contents ........................................................................................................................................ 1
1. Introduction................................................................................................................................ 4
2. Simplified QC Check Procedure ............................................................................................... 5
2.1 Purpose of the 2
nd
QC check..................................................................................5
2.2 Simplified procedures for the 2
nd
QC check...........................................................5
2.2.1 Aging test for the Refractor Body................................................................5
2.2.2 Post aging test procedures for the Refractor Body.....................................6
2.3 Recommended system configuration for QC check...............................................8
2.3.1 Configuration for Aging Test........................................................................8
3. Disassembling Procedures And Parts Description.................................................................... 9
3.1 Removing the main body cover..............................................................................9
3.1.1 Removing the Rear cover of the main body.................................................9
3.1.2 Removing the Front cover of the main body..............................................10
3.2 Description of parts..............................................................................................11
3.2.1 Main body (#1)............................................................................................11
3.2.2 Main body (#2)............................................................................................12
3.2.3 Main body (#3)............................................................................................13
3.2.4 Auxiliary gar ass’y......................................................................................14
3.2.5 SPH gear ass’y............................................................................................15
3.2.6 REF-PLATE ass’y ......................................................................................16
3.3 Replacement procedure for PI sensor..................................................................17
3.4 Removing the covers of the upper part of the main body...................................18
3.5 Limit switches and motors in the upper part of the main body...........................19
3.6 Disassembling the CAN boards in the main body................................................20
3.7 Disassembling the Converter Box........................................................................21
3.8 Disassembling the Junction Box...........................................................................22
3.9 Lens Cleaning........................................................................................................23
3.9.1 Cleaning lens in the main body...................................................................23
4 Troubleshooting........................................................................................................................ 24
4.1 Troubleshooting problems attributed to the power supply .................................24
4.1.1 Wiring diagram of the CDR-3100 Junction Box.........................................24
4.1.2 No reaction on its start-up of the Refractor Body ....................................24
4.1.2 All the disks are hardly rotating with abnormal noise during initialization
..............................................................................................................................25
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