©2015 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Serial Number Data ............................................................................................................................................2
Discharging the Capacitors ................................................................................................................................ 2
How to Move Disabled Lift Truck ...................................................................................................................... 3
How to Tow Lift Truck ................................................................................................................................... 3
How to Put Lift Truck on Blocks ........................................................................................................................4
How to Raise Drive Tires ............................................................................................................................... 4
How to Raise Steering Tires ...........................................................................................................................4
How to Clean a Lift Truck ..................................................................................................................................5
Maintenance Schedule ............................................................................................................................................ 6
Maintenance Procedures Every 8 Hours or Daily ............................................................................................... 12
How to Make Checks With Key or Keyless Switch OFF ................................................................................ 12
Tires and Wheels .......................................................................................................................................... 12
Forks ..............................................................................................................................................................12
General ......................................................................................................................................................12
Inspect .......................................................................................................................................................12
Inspection of Mast, Carriage, Header Hoses, Lift Chains, and Attachments ...........................................14
Safety Labels .................................................................................................................................................15
Steering Column Adjustments .....................................................................................................................15
Tilt Adjust Feature ...................................................................................................................................15
Tilt Memory Feature ................................................................................................................................15
Telescopic Feature ....................................................................................................................................15
Operator Restraint System .......................................................................................................................... 16
Emergency Locking Retractor (ELR) ...........................................................................................................16
Seat Adjustments ..........................................................................................................................................16
Seat Position Adjustment (Standard Seat) .............................................................................................16
Seat Position Adjustment (Swivel Seat) ................................................................................................. 16
Seat Adjustment for Operator Weight .................................................................................................... 17
Battery Restraint System ............................................................................................................................ 19
Hood Latch and Hood Release Handle ........................................................................................................ 20
Manual Hydraulics ...................................................................................................................................20
E-Hydraulics .............................................................................................................................................21
Battery ...........................................................................................................................................................22
Hydraulic System ......................................................................................................................................... 22
How to Make Checks With Key or Keyless Switch ON .................................................................................. 26
Horn, Lights, and Backup Alarm .................................................................................................................26
Motion Alarm ................................................................................................................................................26
Steering System ............................................................................................................................................26
Service Brakes .............................................................................................................................................. 27
Automatic Parking Brake ............................................................................................................................ 27
Hydraulic Control Levers and Pedals ..........................................................................................................27
Direction and Speed Control Pedals ............................................................................................................27
Lift System Operation .................................................................................................................................. 28
Oil Leaks ....................................................................................................................................................... 28
Maintenance Procedures Every 500 Hours or Three Months .............................................................................28
Forks ..................................................................................................................................................................28
Remove .......................................................................................................................................................... 28
Inspect ........................................................................................................................................................... 30
Install ............................................................................................................................................................ 30
Adjustment ....................................................................................................................................................30
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