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Maintenance Instructions

G200.3 G220.3

DIE248EN - 15.08.2022

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Table of Contents3
Preface7
General Notes7
Safety Instructions8
Service Interval - Care Activities11
Maintenance Summary - Care Activities12
A010 - Check the Work Area Door and Window Pane13
A024 - Check Hydraulic System (Visual Inspection)15
A027 - Replace the Breathing Filter at the Filler Neck of the Hydraulic Fluid Tank17
A042 - Check Pneumatic System (Visual Inspection)19
A049 - Check the Lubrication System (Visual Inspection)24
A065 - Lubricate Turret Steady Rest SR2 or SLU X1 (by SMW)25
A075 - Check Fill Levels of the Fluid Tanks26
A080 - Clean and Lubricate Clamping Device29
A090 - Check Electrical Lines (Visual Inspection)31
A095 - Visual Inspection of All Fluid Lines and Electrical Cables32
A103 - Clean Cooling Lubricant Outlet on Clamping Cylinder33
A120 - Check Cooling Lubricant (Visual Inspection)34
A126 - Check the Cooling Unit and the Coolant36
A132 - Check Work Area Light (Visual Inspection)40
A140 - Check HSK Clamping Set And, if Necessary, Lubricate (Ott-Jakob)41
A145 - Maintenance of HSK Clamping Sets (from Berg)43
A180 - Clean the Work Area44
A215 - Check Slat/Shingle Cover on the Telescopes (Visual Inspection)45
A255 - Clean the Chip Conveyor49
A320 - Wassermann Tool Change System51
Service Interval - 1.000 Operating Hours53
Maintenance Summary - 1.000 Operating Hours54
B010 - Customer Area55
Service Interval - 2.000 Operating Hours57
Maintenance Summary - 2.000 Operating Hours58
C010 - Check Maintenance Logs of Servicing Activities59
C023 - Clean and Check Wipers of the Work Area Door60
C025 - Check Work Area Door (with Electr. Drive) and Window Pane63
C040 - Check and Lubricate HSK Clamping Set (from Ott-Jakob)67
C047 - Check Tool Clamping Sets of the Milling Spindles69
C050 - Check and Potentially Replace the Cooling Lubricant Adapter (HSK Tool Mountings)72
C065 - Check Telescopic Covers and Wipers74
C070 - Check Outer Wipers of Linear Guides75
C080 - Check All Electrical Connections and Drive Belts of the Drive Motors76
C095 - Check Slat/Shingle Cover on the Telescopes (Visual Inspection)78
C130 - Replace Filter on Air Conditioner Cooling Fan82
C140 - Check Cooling Unit for Cooling Lubricant83
C165 - Check Coolant84
C190 - Clean Labyrinth Rings of Spindles86
C510 - Check Backup Data Carrier87
C525 - Check Control Cabinet88
C545 - Check Cable and Hose Clamps for Tight Seating89
C555 - Replace Hydraulic Fluid Filters91
C570 - Wassermann Tool Change System94
C590 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)95
Service Interval - 4.000 Operating Hours97
Maintenance Summary - 4.000 Operating Hours98
D010 - Cleaning of the Machine99
D015 - Clean the Cover at the Work Area Door101
D020 - Check the Pressure Accumulator103
D053 - Check the Lubrication System104
D057 - Check the Pneumatic System106
D077 - Check Tool Clamping Sets of the Milling Spindles111
D087 - Check Main and Counter Spindles114
D105 - Wassermann Tool Change System117
D110 - Check Hydraulic System118
D170 - Check the System for Reconditioning the Cooling Lubricant120
D180 - Check Fire Extinguishing System (Visual Inspection)121
D220 - Replace Belts and Check Belt Tension122
D458 - Replacing Hydraulic Fluid125
D500 - Perform Data Backup128
D520 - Check Control Cabinet and Cable Assemblies (Visual Inspection)129
D570 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)131
Service Interval - 8.000 Operating Hours133
Maintenance Summary - 8.000 Operating Hours134
E010 - Wassermann Tool Change System135
E060 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)136
Service Interval - 5 Years137
Maintenance Summary - 5 Years138
I010 - Renewing the Pneumatically Pilot-Controlled Cooling Lubricant Valves139
I020 - Replace the Pressure Accumulator140
Service Interval - 8 Years143
Maintenance Summary - 8 Years144
J005 - Note on Replacing the Window Pane or Removing the Design Pane145
J150 - Replace the Window Pane148

Index G200 - Page 6

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