Service Interval - 4.000 Operating hours.............................................................................................................. 91
Maintenance Summary - 4.000 Operating hours...................................................................................................92
D010 - Cleaning of the machine............................................................................................................................ 93
D015 - Clean the cover at the work area door........................................................................................................95
D020 - Check the pressure accumulator............................................................................................................... 97
D053 - Check the lubrication system..................................................................................................................... 98
D057 - Check the pneumatic system...................................................................................................................100
D077 - Check tool clamping sets of the milling spindles......................................................................................105
D087 - Check main and counter spindles............................................................................................................108
D105 - Wassermann tool change system............................................................................................................ 111
D110 - Check hydraulic system........................................................................................................................... 112
D170 - Check the system for reconditioning the cooling lubricant....................................................................... 114
D180 - Check fire extinguishing system (visual inspection)................................................................................. 115
D220 - Replace belts and check belt tension...................................................................................................... 116
D458 - Replacing hydraulic fluid.......................................................................................................................... 119
D500 - Perform data backup................................................................................................................................122
D520 - Check control cabinet and cable assemblies (visual inspection)............................................................. 123
D570 - Maintenance of turret steady rest SR2 or SLU X1 (by SMW)...................................................................125
Service Interval - 8.000 Operating hours............................................................................................................ 127
Maintenance Summary - 8.000 Operating hours.................................................................................................128
E010 - Wassermann tool change system............................................................................................................ 129
E060 - Maintenance of turret steady rest SR2 or SLU X1 (by SMW)................................................................... 130
Service Interval - 5 Years...................................................................................................................................... 131
Maintenance Summary - 5 Years.........................................................................................................................132
I010 - Renewing the pneumatically pilot-controlled cooling lubricant valves........................................................133
I020 - Replace the pressure accumulator............................................................................................................134
Service Interval - 8 Years...................................................................................................................................... 137
Maintenance Summary - 8 Years.........................................................................................................................138
J005 - Note on replacing the window pane or removing the design pane............................................................139
J150 - Replace the window pane........................................................................................................................ 142
Table of contents
III
Maintenance Instructions
G200.3 G220.3
DIE248EN - 15.08.2022