Contents
PB50 and PW50 Forklift Power Supply Installation Guide iii
Contents
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . v
Global Services and Support . . . . . . . . . . . . . . . . . . v
Who Should Read This Manual . . . . . . . . . . . . . .vii
1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Understanding the DC Power Supply Kit . . . . . . . . . . . . . . .2
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Power Supply Considerations . . . . . . . . . . . . . . . . . . . . . . . .3
Understanding the LEDs . . . . . . . . . . . . . . . . . . . .3
Using the Input Power Cable . . . . . . . . . . . . . . . . .4
Using the Inline Fuse . . . . . . . . . . . . . . . . . . . . . . .5
Using the Output Power Cable. . . . . . . . . . . . . . . .5
Contents of the Forklift Power Supply Kit . . . . . . . . . . . . . .6
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2
Installing the Forklift Power Supply. . . . . .9
Installation Recommendations . . . . . . . . . . . . . . . . . . . . . .10
Installation Summary . . . . . . . . . . . . . . . . . . . . . .10
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Preparing the Power Input Cable . . . . . . . . . . . . . . . . . . . .11
Mounting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . .12
Direct Versus Isolation Mounting on the Lift
Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Creating a Custom Electrical Isolation Mount . . .13
Using a Standard Power Supply Mount . . . . . . . .14
Installing the Power Cable. . . . . . . . . . . . . . . . . . . . . . . . . .15
Connecting the Power Cable to the Forklift . . . . . . . . . . . .16
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