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AA-6HK1T
Isuzu AA-6HK1T User Manual
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6A–114
ENGINE MECHANICAL
5.
Install the oil pressure switch.
•
Install the adapter (1) to the cylinder block and
tighten to the specified torque.
•
Install the oil pressure switch (2).
Torque:
Adapter: 118 N·m (12.0 kgm)/87 lbft)
Oil pressure switch: 18 N·m (1.8 kgm/13 lbft)
Sealant
1
2
012EY00067
164
166
Table of Contents
Section 1
6
Table of Contents
6
General Information
7
Illustration Arrows
7
Abbreviations
8
Nut and Bolt Angular Tightening Method
9
Standard Bolt Torque Specifications
11
Recommended Thread Locking Agents
13
Main Data and Specifications
14
Sealant Application
40
Section 2
42
Fuel System
43
Lubrication System
43
Cooling System
47
Valve Clearance Adjustment
47
Engine Oil Viscosity Chart
50
Recommended Lubricants
50
Engine
52
Engine Cleanliness and Care
53
Engine Components
53
Engine Service
53
General Description
53
Service Precautions
53
Installation
55
Removal
55
Turbocharger
55
Exhaust Manifold
56
Installation
56
Removal
56
Installation
58
Intake Cover
58
Removal
58
Removal
60
Water Pump
60
Installation
62
Alternator
64
Installation
64
Removal
64
Injection Pump
65
Removal
65
Installation
67
Bearing Case
69
Installation
69
Removal
69
Installation
71
Oil Cooler
71
Removal
71
Removal
74
Rocker Arm and Shaft Assembly
74
Installation
75
Disassembly
78
Inspection and Repair
79
Reassembly
82
Camshaft
83
Removal
83
Installation
84
Disassembly
87
Inspection and Repair
88
Reassembly
89
Cylinder Head
90
Removal
90
Installation
92
Disassembly
96
Reassembly
105
Removal
113
Installation
114
Disassembly
115
Reassembly
115
Removal
117
Timing Gears
117
Inspection and Repair
118
Installation
119
Flywheel Housing
122
Removal
122
Installation
123
Oil Pan
127
Removal
127
Installation
128
Front Cover
129
Removal
129
Installation
130
Piston
133
Removal
133
Installation
134
Disassembly
136
Inspection and Repair
137
Reassembly
142
Crankshaft
145
Removal
145
Installation
147
Disassembly
151
Inspection and Repair
152
Cylinder Body
153
Removal
157
Installation
158
Disassembly
159
Inspection and Repair
160
Reassembly
163
Engine Cooling
166
General Description
167
Disassembly
168
Thermostat
168
Inspection and Repair
169
Reassembly
169
Disassembly
171
Water Pump
171
Inspection and Repair
172
Reassembly
173
Engine Fuel
176
General Description
177
Disassembly
180
Fuel Filter
180
Inspection and Repair
181
Reassembly
181
Injection Nozzle Holder
182
Disassembly
183
Reassembly
183
Identification
192
Injection Pump
192
Starting and Charging
196
Alternator
197
General Description
197
Disassembly
200
Inspection and Repair
202
Reassembly
203
Be Sure to Use the Correct Fastener in the Proper
218
Location. if a Used Fastener Is Replaced with a New
218
Manual
218
New Ones Following Removal. These Fasteners Are
218
One, the New Fastener Must be Identical to the Previous One
218
Sealant. These Fasteners Are Specified in this
218
Service Precaution
218
Some Fasteners Must Always be Replaced with
218
Some Fasteners Require Thread Locker or Thread
218
Specified in this Manual
218
General Description
219
Disassembly
222
Inspection and Repair
222
Reassembly
224
Disassembly
225
Reassembly
226
Inspection and Repair
229
Installation
229
Oil Filter
230
Disassembly
231
Inspection and Repair
231
Reassembly
231
4
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Isuzu AA-6HK1T Specifications
General
Brand
Isuzu
Model
AA-6HK1T
Category
Engine
Language
English
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