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Jandy ePump Series - User Manual

Jandy ePump Series
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Installation and Operating Data
Installation and
Operation Manual
ePump
Series
Pumps
WARNING
FOR YOUR SAFETY: This product must be in stalled and serviced by a professional service
technician, qualified in pool/spa installation. The procedures in this manual must be followed
exactly. Improper in stal la tion and/or op er a tion can create dangerous electrical hazards, which
can cause high voltages to run through the electrical system, possibly causing death, serious
injury or property damage. Improper in stal la tion and/or op er a tion will void the warranty.
ATTENTION INSTALLER: This manual contains important information about
the in stal la tion, operation and safe use of this product. This information
should be given to the owner/operator of this equipment.
H0311700A

Questions and Answers

Jandy ePump Series Specifications

General IconGeneral
Variable SpeedYes
Voltage230V
Energy EfficiencyENERGY STAR Certified
ControlDigital
Motor TypePermanent Magnet
Speed SettingsProgrammable
Warranty3 years

Summary

Safety Warnings

General Installation Safety

Crucial safety information for pump installation and operation, stressing professional service and adherence to manual procedures.

Important Safety Instructions

Electrical Safety Precautions

Safety guidelines for electrical work, including warnings about high voltage, proper grounding, and preventing shock hazards.

Suction Entrapment Prevention

Guidelines to prevent suction entrapment injuries or death in pools and spas, focusing on drain covers and outlet configurations.

Operational Safety and Cautions

Pressure Testing Safety Guidelines

Critical safety instructions for pressure testing the system, including pressure limits and air release procedures to prevent injury.

Pump Operation and Environment

Cautions regarding operating the pump dry, chemical storage, and ensuring adequate ventilation for safe and proper function.

Pool Pump Suction Safety

Entrapment Prevention Measures

Detailed measures to prevent suction entrapment, covering suction outlet covers, number of outlets, and minimum separation distances.

Water Velocity and Fitting Standards

Specifications for maximum water velocity in suction fittings and requirements for fittings to ensure efficiency and prevent air traps.

General Pump Description and Introduction

ePump Series Manual Overview

Introduction to the Jandy ePump Series installation, operation, and maintenance manual, providing contact information for support.

ePump Pump Features and Design

Description of the ePump's variable-speed operation, controller compatibility, construction materials, and internal water flow path.

Plumbing and Pipe Sizing Recommendations

Suction and Discharge Pipe Sizing

Guidance on selecting appropriate pipe sizes for suction and discharge lines based on pump horsepower and distance to prevent cavitation.

Installation Plumbing Best Practices

Best practices for plumbing installation, including isolation valves, avoiding air traps, using unions, minimizing fittings, and pressure testing requirements.

Electrical Installation and Safety

Voltage, Grounding, and Wiring

Essential electrical installation steps including voltage checks, proper bonding and grounding, and detailed wiring guidelines for safe operation.

Electrical Safety Warnings

Critical safety warnings related to electrical installation, including dedicated circuits, proper connections, and disconnect requirements before service.

Controller Integration and Wiring

ePump Controller Wiring

Detailed instructions for wiring the ePump controller (JEP-R) to the ePump, including junction box connections and dip switch settings.

AquaLink RS;PDA Controller Wiring

Steps for connecting the ePump to an AquaLink RS or AquaLink PDA controller via RS-485 interface, including dip switch configuration.

Dip Switch Settings and Pressure Testing

ePump Dip Switch Configuration

Guide to setting the 4-position dip switch for pump address selection and controller type, with a reference table.

Pressure Testing the System

Instructions for conducting a pressure test on the system, including the use of the blue pressure test o-ring and safety considerations.

Pressure Test O-ring and Lid Procedure

Pump Lid Removal for Testing

Procedure for safely removing the pump lid prior to pressure testing, ensuring power is off and valves are closed.

Replacing the Pressure Test O-ring

Detailed instructions for correctly seating and installing the blue pressure test o-ring on the pump lid to ensure a proper seal.

Conducting Pressure Test and Initial Start-up

Pressure Test Execution

Step-by-step guide for performing a water pressure test, including air purging, pressurization, leak checking, and safety measures.

Pump Priming and Start-up

Instructions for safely priming and starting the ePump, ensuring all air is removed from the system before operation.

Routine Maintenance and Winterizing

Pump Debris Basket Maintenance

Procedure for routine cleaning of the pump debris basket to maintain optimal water flow and pump performance.

Winterizing the ePump System

Guidelines for winterizing the pump and system to prevent freezing damage, including draining and proper storage instructions.

Troubleshooting Pump Operational Issues

System Performance Problems

Troubleshooting common issues like the system not operating correctly, bubbles in the basket, air leaks, or low pressure.

Impeller and Electrical Troubleshooting

Diagnosing issues related to blocked impellers, worn parts, electrical problems, and leaking seals affecting pump performance.

Troubleshooting Pump Start-up and Controller Errors

Pump Will Not Start Troubleshooting

Steps to diagnose why the pump will not start, covering power, wiring, and pump address settings.

Controller Display and Fault Message Issues

Solutions for controller display errors, missing information, connection issues, and fault messages on the ePump controller.

Service Technician Maintenance Procedures

Clearing Blocked Impellers

Detailed procedure for technicians to clear debris from a blocked pump impeller, including safety precautions.

Impeller Removal and Replacement

Comprehensive guide for service technicians to remove and replace the pump impeller, involving pump housing disassembly.

Impeller Removal and Inspection

Impeller and Fan Cover Removal

Steps for removing the fan cover and the impeller from the motor shaft, with specific instructions for the left-hand threaded screw.

Diffuser Removal and Part Inspection

Guidance on removing the diffuser and inspecting internal pump components like the impeller and diffuser for signs of wear or damage.

Impeller Reassembly and Mechanical Seal

Impeller and Mechanical Seal Reassembly

Procedures for reassembling the impeller and installing the mechanical seal components onto the motor shaft and backplate.

Pump Body and Diffuser Assembly

Steps for reassembling the pump body and diffuser, ensuring proper alignment and sealing with o-rings and screws.

Mechanical Seal Replacement Guide

Accessing Mechanical Seal Components

Steps to access the mechanical seal, requiring removal of the motor and backplate assembly, following previous procedures.

Installing New Mechanical Seal

Detailed instructions for installing the new carbon face seal and ceramic seal, emphasizing careful handling and proper seating.

Variable Speed Drive Electronics Replacement

Removing Variable Speed Drive Unit

Procedures for safely removing the main cover and electronics enclosure, including disconnecting electrical wires and communication cables.

Installing Variable Speed Drive Unit

Steps for installing the new electronics enclosure, reconnecting wires, setting dip switches, and reassembling covers.

Motor Replacement Procedure

Detaching Pump Housing and Motor

Steps to detach the pump housing from the motor and remove the backplate assembly, involving screw removal and alignment noting.

Installing New Motor Assembly

Instructions for installing a new motor onto the backplate, ensuring correct orientation and securing with bolts and washers.

Product Specifications and Parts Information

Jandy ePump Replacement Parts List

A detailed list of available replacement parts for Jandy ePump series pumps, identified by key number, description, model, and part number.

Pump Performance Curves

ePump Series Flow Rate vs. Head

Graphical representation of ePump Series pump performance, showing flow rate against total dynamic head for various models and speeds.

Physical and Operational Specifications

Jandy ePump Model Specifications

A table summarizing key specifications for JEP2.0 and JEP1.5 models, including HP, voltage, wattage, pipe size, weight, and dimensions.

Replacement Motor Compatibility

A guide listing compatible A.O. Smith/Century motor models for JEP2.0 and JEP1.5 pumps for replacement purposes.

Limited Warranty Details

Warranty Coverage and Exclusions

Outlines the terms of the limited warranty, including covered periods, specific exclusions, and conditions that invalidate the warranty.

Warranty Claim Process

Instructions for submitting warranty claims, specifying required information such as proof of purchase, model number, and contact details for support.

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