Section 2 : Pre-operation and Inspection
2-2 5376000277
2.2 DECALS
Ensure all DANGER, WARNING, CAUTION and instructional decals and proper
capacity charts are legible and in place. Clean and replace as required.
1001 5438-A30
VALVE MANUALOVERRIDE OPERATION
MANUAL
OVERRIDE
TOOL
1001305435
SOLENOID
REFERENCE
CLUTCH PUMP
OVERRIDE SWITCH
(IF EQUIPPED)
DIAGNOSTIC
PLUG
CAB
ULTILT
ULEXTEND
HYD GRID
LH WINCH
RH WINCH
BOOM LIFT
BOOM EXTEND
NDNDNDND
OUTCLS OUTOUT OUT
PUPUPUPU
INOPNINININ
LH SPADE
RH SPADE
1. REMOVE ELECTRICALCONNECTORSAND USE MANUAL OVERRIDE TOOL TO ENGAGE OVERRIDE
FUNCTION OFTHE SOLENOID.A SMALL PICK TOOL OR MINI-SLOTTED SCREW DRIVER MAY
ALSO BE USEDTO ENGAGE OVERRIDE FUNCTION.CAREFULLY
2. WHEN USINGTHE MANUALOVERRIDE FUNCTION, THE SOLENOID DOES OPERATENOT
PROPORTIONALLY.
3. WHEN USINGTHE MANUALOVERRIDE BE CERTAIN THATALL OPERATIONS WILL NOT
ENDANGER PERSONS OR PROPERTY.
4. CONSULTTHE OPERATIONS MANUAL.
10015438-A30
VALVE MANUALOVERRIDE OPERATION
MANUAL
OVERRIDE
TOOL
1001305435
SOLENOID
REFERENCE
CLUTCH PUMP
OVERRIDE SWITCH
(IF EQUIPPED)
DIAGNOSTIC
PLUG
CAB
ULTILT
ULEXTEND
HYD GRID
LH WINCH
RH WINCH
BOOM LIFT
BOOM EXTEND
NDNDNDNDOUTCLSOUTOUTOUT
PUPUPUPU
INOPN IN IN IN
LH SPADE
RH SPADE
1. REMOVE ELECTRICALCONNECTORSAND USE MANUALOVERRIDETOOLTO ENGAGE OVERRIDE
FUNCTION OFTHE SOLENOID.ASMALLPICKTOOL OR MINI-SLOTTED SCREW DRIVER MAY
ALSO BE USEDTO ENGAGE OVERRIDE FUNCTION.CAREFULLY
2. WHEN USINGTHE MANUALOVERRIDE FUNCTION,THE SOLENOID DOES OPERATENOT
PROPORTIONALLY.
3. WHEN USINGTHE MANUALOVERRIDE BE CERTAINTHATALLOPERATIONS WILL NOT
ENDANGER PERSONS OR PROPERTY.
4. CONSULTTHE OPERATIONS MANUAL.
WHEEL LIFT SYSTEM
LUBRICATION CHART
1001207921
50 OR
MONTHLY
INTERVAL
(HOURS)
REF
NO.
IDENTIFICATION SERVICE
LUBRICANT
NO. OF
POINTS
1000 OR
YEARLY
100 OR
BI-
MONTHLY
C
D
HYD RESERVOIR
MAGNETIC PLUG
DRAIN/FILL
CLEAN
*
---
1
1
E
WINCH GEAR BOX
**
DRAIN/FILL
C
E
HYD RESERVOIR
WINCH GEAR BOX
CHECK
CHECK
*
**
1
A
B
BOOM/SPADES
WIRE ROPE
COAT
OIL
MPG
ENGINE OIL
3
1 OR 2
1 OR 2
1 OR 2
THE SUBFRAME AND WHEEL-LIFT
SYSTEM IS EQUIPPED WITH
GREASELESS PIVOT JOINTS.
MPG INDICATES MULTI-PURPOSE GREASE
* INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL
(AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY)
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
E
D
B
A
A
T-37 GRID
L-ARM GRID
GRID
SELF LOADING
250 OR
SEMI-
ANNUALLY
F
HYD FILTER CHANGE
---
1
G
ADJ KNOB
LUBE
MPG
2
H
PLUNGER
LUBE
MPG
2
I
PIVOT
LUBE
MPG
4
G
H
G
H
I
F
J
J
J
PIVOT PIN
LUBE
MPG
1
K
SWIVEL
LUBE
MPG
1 OR 2
L
SHEAVE PIN
LUBE
MPG
1 OR 2
LK
SPADE LEGS
(IF EQUIPPED)
SPADE LEGS
(IF EQUIPPED)
NOTICE
W
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O
SE
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L
T
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YLI
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D
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R
L
OC
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-OUT VALV
E
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R
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S
I
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I
D
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EC
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E
R
Y SH
E
AV
E.
7
2
5
546
A MINIMUM OF 5 WRAPS OF CABLE MUST
BE LEFT ON WINCH DRUM TO ACHIEVE
RATED LOAD.
DO NOT USE WINCH TO MOVE OR LIFT
PERSONS.
WARNINGWARNIN
MFG. UNDER ONE OR MORE
OF THE FOLLOWING PATENTS:
1001132346-A
OTHER PATENTS PENDING
5,697,741 5,713,714
5,722,810 5,782,596
5,839,775 6,315,515 B1
5,575,606 5,672,042
7,909,561 B2
MADE
PROUDLY
IN THE
USA
WARNING
122
TOWEDVEHICLE MUST BE
CONNECTEDTO TOW TRUCK BODY
WITHSAFETY CHAINS
!
WARNING
For more information go to www.p65warnings.ca.gov.
1001231801 C
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including exhaust,
carbon monoxide, phthalates, and lead, which are known to
the state of California to cause cancer and birth defects or
other reproduction harm. To minimize exposure, avoid
breathing exhaust, do not idle the engine except as
necessary, service your vehicle or equipment in well
ventilated area and wear gloves or wash hands frequently
when servicing.
SERIAL
NO.
MODEL
NO.
MANUF
ACTURED BY :
JLG INDUSTRIES, INC.
1001
127220-00
FOR
:
WARNING
READ OPERATOR'S MANUAL AND FAMILIARIZE YOURSELF
WITH THE OPERATION PRIOR TO USING THIS EQUIPMENT.
KNOW THE LOADS BEING MOVED.
DO NOT EXCEED RATED CAPACITIES.
WARNING
ALL RATINGS ARE BASED ON THE STRUCTURAL CAPACITY
OF ABOVE MODEL. ACTUAL TOWING AND RECOVERY
CAPACITY MAY BE LIMITED BY THE CAPACITY OF
THE CHASSIS AND EQUIPMENT SELECTED.
RETRACTED LBS.
BOOM RATINGS (MAXIMUM)
EXTENDED LBS.
SAE J2512
WORKING LOAD LIMIT LBS.
SIZE FT.
UNDER LIFT RATING (MAXIMUM)
TYPE
LBS.
SAE J706
SERIAL NO.
MODEL NO.
WINCH RATING:
WIRE ROPE:
EACH DRUM LBS.
1001132509-A
13224 Fountainhead Plaza
Hagerstown, MD 21742
Phone (717) 597-7111
www.jerr-dan.com
FOR:
MANUFACTURED BY: JLG INDUSTRIES, INC.
NOTICE
1001 8-A
30004
OUT
IN
UP
DN
U/L
EXT
U/L
TILT
BOOM
LIFT
BOOM
EXT
LH
WINCH
RH
WINCH
DN
UP
OUT
IN
IN
OUT
IN
OUT
CLS
OPN
GRID
1001 7-A
30004
OUT
IN
UP
DN
U/L
EXT
U/L
TILT
BOOM
LIFT
BOOM
EXT
RH
WINCH
LH
WINCH
DN
UP
OUT
IN
IN
OUT
IN
OUT
CLS
OPN
GRID
5
4
6
A MINIMU
M
OF
5 WRAPS OF
CABL
E M
UST
BE
L
EFT ON WINCH
D
RUM TO AC
H
IEV
E
R
A
T
E
D
LOAD
.
DO
N
O
T
U
S
E
WINC
H
TO
MOVE
OR L
I
F
T
P
E
RSO
N
S
.
WARNING
MFG.
UNDER
ONE
OR
MOR
E
OF
THE
FOLLOWING
PATENTS
:
1
0
0
1
1
3
2
34
6
-
A
OTHER
PATENTS
PENDIN
G
5,697,74
1
5,713,71
4
5,722,810
5,782,59
6
5,839,775 6,315,515 B
1
5,575,606
5,6
72,04
2
7,909,561 B
2
1001207921
WITH GREASELESS OPTION
1001209218
WITH GREASED OPTION
INSIDE OF COMPARTMENT
7330000143
7330000139
ON DASH OR SUNVISOR
1001127220
INSIDE OF
COMPARTMENT
7330000546
BOTH SIDES
1001132346
7330000122
BOTH SIDES
1001231801
BOTH SIDES
7330000138
1001132509
WHEEL LIFT SYSTEM
LUBRICATION CHART
1001209218
50 OR
MONTHLY
INTERVAL
(HOURS)
REF
NO.
IDENTIFICATION SERVICE
LUBRICANT
NO. OF
POINTS
1000 OR
YEARLY
100 OR
BI-
MONTHLY
C
D
HYD RESERVOIR
MAGNETIC PLUG
DRAIN/FILL
CLEAN
*
---
1
1
E
WINCH GEAR BOX
**
DRAIN/FILL
C
E
HYD RESERVOIR
WINCH GEAR BOX
CHECK
CHECK
*
**
1
A
B
BOOM/SPADES
WIRE ROPE
COAT
OIL
MPG
ENGINE OIL
3
1 OR 2
1 OR 2
1 OR 2
MPG INDICATES MULTI-PURPOSE GREASE
* INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL
(AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY)
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
E
D
B
A
C
A
T-37 GRID
L-ARM GRID
GRID
SELF LOADING
250 OR
SEMI-
ANNUALLY
F HYD FILTER
CHANGE
---
1
G
ADJ KNOB LUBE
MPG
2
H
PLUNGER
LUBE
MPG
2
I
PIVOT
LUBE
MPG
4
G
H
G
H
I
F
J
J
J
PIVOT JOINTS
LUBE
MPG
10
K
SWIVEL
LUBE
MPG
1 OR 2
L
SHEAVE PIN
LUBE
MPG
1 OR 2
L
K
J
J
J
J
C
NO LUBRICATION IS REQUIRED
1001300048
1001300047
1001305438
7330000725
WITH RECOVERY
SHEAVE OPTION
CLOSE TILT CYLINDER LOCK-OUT VALVE
BEFORE USING GRID RECOVERY SHEAVE.
725
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