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ENGINE
Kick starter
1. Check
Kick starter gear tooth
Kick starter pinion tooth
Damage or wear Replace 2 gears in couples
2. Measurement
Kick starter collar tension
Kick starter collar tension:
0.2-1.2kg
6. Check
Gear tooth
Bluing, pit corrosion, wear
Replace mating gear
End land become round, crack and disalignment
Replace
7. Check
Shifting shaft
Damage, bend, wear Replace
Torsion spring (stopper lever)
Return spring (shifting shaft)
Damage Replace
Out of specification
Replace
Use spring balance
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