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Johnson Controls TEC3630 Series - User Manual

Johnson Controls TEC3630 Series
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TEC3000 Series Single- or Two-Stage Economizer Thermostat
Controllers Installation Instructions
1
Refer to the QuickLIT website for the most up-to-date version of this document.
Applications
The TEC3000 Series Single- or Two-Stage Economizer Thermostat Controllers are stand-alone and
field-selectable BACnet® MS/TP or N2 networked devices that provide control of the following:
unitary rooftop units (RTUs)
unitary RTUs with economizers
unitary RTUs with heat pumps
unitary RTUs with economizers and heat pumps
The networked models feature a field-selectable Building Automation System (BAS) BACnet MS/TP or N2
communication capability that enables remote monitoring and programming for efficient space temperature control.
All models include a USB port configuration that reduces installation time by allowing simple backup and restore
features from a USB drive, which enables rapid cloning of configuration between like units.
Some models have occupancy sensing capability built into the device. These thermostat controllers maximize up to
30% energy savings in high-energy usage commercial buildings, such as schools and hotels, during occupied
times by using additional standby setpoints.
All models feature an intuitive onboard touchscreen UI with backlit display that makes setup and operation quick
and easy. Only the single-speed fan configuration is supported for fan coil equipment types.
IMPORTANT: The TEC3000 Series Thermostat Controller is intended to provide an input to equipment under
normal operating conditions. Where failure or malfunction of the thermostat controller could lead to personal
injury or property damage to the controlled equipment or other property, additional precautions must be
designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems
or safety or limit controls, intended to warn of or protect against failure or malfunction of the thermostat
controller.
IMPORTANT: Le TEC3000 Series Thermostat Controller est destiné à transmettre des données entrantes à un
équipement dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou un dysfonctionnement
du thermostat controller risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre
équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires.
Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou
d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en
cas de défaillance ou de dysfonctionnement du thermostat controller.
TEC3000 Series Single- or Two-Stage Economizer
Thermostat Controllers
Installation Instructions
TEC3330-xx-xxx, TEC3331-xx-xxx,
TEC3630-xx-xxx, TEC3631-xx-xxx
Part No. 24-10789-5, Rev.
F
Issued July 2018
(barcode for factory use only)
*24107895F*
24-10789-5, Rev. F

Questions and Answers

  • D
    David JohnsSep 10, 2025
    What does 'Dirty Filter' mean on my Johnson Controls TEC3630 Thermostat and how to resolve it?
    • A
      Angel WilsonSep 10, 2025
      If your Johnson Controls Thermostat displays 'Dirty Filter', it means equipment connected to the BI configured for a Dirty Filter alarm is triggering the alarm. Replace the filter in the equipment as explained in the manufacturer's instructions.
  • J
    jgoodAug 25, 2025
    What to do if my Johnson Controls Thermostat displays 'Controller Fault'?
    • A
      Anne ProctorAug 25, 2025
      If your Johnson Controls Thermostat displays 'Controller Fault', it signifies an internal fault that the controller couldn't resolve. The solution is to order replacement units and return the faulty devices to Johnson Controls under the RMA program.
  • S
    Sarah WallaceAug 25, 2025
    What does 'Board Mismatch' mean on my Johnson Controls TEC3630 and how to fix it?
    • D
      Dakota GoldenAug 26, 2025
      If your Johnson Controls Thermostat displays 'Board Mismatch', it means the baseboard and CPU board are incorrectly paired. To resolve this, match the baseboard to its corresponding CPU board. See Figure 5 for information on ensuring that you have the CPU board and base board paired correctly.
  • T
    Tony Bell DVMSep 23, 2025
    Why does my Johnson Controls Thermostat display 'Board Mismatch'?
    • D
      deanna94Sep 23, 2025
      If the Johnson Controls Thermostat displays 'The controller displays Board Mismatch', it could be due to the I/O board that the display board is currently attached to does not match the one that initially shipped with the display board, so attach the display board to the correct I/O board. It could also be that a hardware failure is causing the two boards to incorrectly identify themselves, so order replacement units and return the affected devices to Johnson Controls under the RMA program.
  • M
    matthew59Sep 12, 2025
    Why does my Johnson Controls TEC3630 display 'Cooling Unavailable' or 'Heating Unavailable' due to Control Mode?
    • R
      Robert BryantSep 12, 2025
      If the Johnson Controls Thermostat displays 'The controller displays Idle with a Unit Status of Cooling Unavailable due to Control Mode despite being above cooling setpoint, or with a status of Heating Unavailable due to Control Mode despite being below the setpoint', it means the control mode is set incorrectly. If the Control Mode is set to Cooling Mode, but the controller is requesting heating, change the Control Mode to Auto or Heating. If the Control Mode is set to Heating Mode, but the controller is requesting cooling, change the Control Mode to Auto or Cooling.
  • T
    Tyler MitchellSep 15, 2025
    Why does my Johnson Controls TEC3630 Thermostat show an error when upgrading firmware?
    • L
      Lisa ClarkSep 16, 2025
      If the Johnson Controls Thermostat displays 'The controller provides an error when trying to upgrade firmware', it means the firmware on the USB drive is below the minimum required version. Please use firmware version 3.0.2.xxxx or higher. A reboot is required to clear the Firmware Mismatch fault that occurs.
  • A
    Ann CraigSep 4, 2025
    Why does my Johnson Controls Thermostat say 'Open Window'?
    • G
      Gregory MartinSep 4, 2025
      If your Johnson Controls Thermostat displays 'Open Window', it means the switch connected to the BI configured for Open Window is sensing that the window is opened, and control has shut down. Close the window to resume control. Check sensor functionality with an ohmmeter, and verify the wiring to the TEC. Order replacement units and return the affected devices to Johnson Controls under the RMA program.
  • M
    mariehicksSep 5, 2025
    What does 'Fan Lock' mean on my Johnson Controls TEC3630 Thermostat and how to fix it?
    • G
      Gregory JohnsonSep 5, 2025
      If your Johnson Controls Thermostat displays 'Fan Lock', it means the switch connected to the BI configured for Fan Lock did not sense airflow within 10 seconds of starting the fan, and control has been shut down. To resolve this, inspect equipment to ensure the fan functions. Check sensor functionality with an ohmmeter and verify wiring to the TEC. Reset the fault by entering the menu, selecting Fault Status, and selecting the Fan Lock. If problems persist, order replacement units and return the affected devices to Johnson Controls under the RMA program.
  • P
    pwebsterSep 23, 2025
    Why does my Johnson Controls TEC3630 display 'Controller Fault'?
    • J
      John VasquezSep 23, 2025
      If the Johnson Controls Thermostat displays 'The controller displays Controller Fault', it is because an internal fault was detected and the controller was unable to recover. Order replacement units and return the affected devices to Johnson Controls under the RMA program.
  • M
    Michael BrownAug 30, 2025
    What to do if my Johnson Controls Thermostat displays 'Zone Temp Unreliable'?
    • Y
      Yvonne BarrettAug 30, 2025
      If your Johnson Controls Thermostat displays 'Zone Temp Unreliable', it means all sources of zone temperature, including the onboard sensor, are unreliable. Order replacement units and return the affected devices to Johnson Controls under the RMA program.

Summary

TEC3000 Series Thermostat Controller Installation

Thermostat Controller Installation Procedure

Wiring and Electrical Safety

User Interface and Setup Overview

Home Screen Customization Options

Personalizes the home screen display by showing or hiding elements.

USB Port Operations and User Lockout

Firmware Updates and Settings Backup

Instructions for updating firmware and saving controller settings via USB.

USB Port Operations - Restore and Network

Controller Configuration Essentials

Equipment Mode Selection and Initial Setup

Guides selection for Rooftop or Heat Pump operation and initial setup.

Advanced Configuration Settings

Economizer and Control Mode Configuration

Configures economizer damper and sets the overall control mode.

Temperature Setpoint Management

Setting Occupancy and Standby Setpoints

Adjusts heating/cooling setpoints for occupied, unoccupied, and standby modes.

Occupancy Control Configuration

Advanced Control Features

PID and PRAC+ Automatic Tuning

Explains PID control and automatic tuning for optimizing performance.

Commissioning, Sensor Priority, and Diagnostics

Available Fault Diagnostics

Lists and describes diagnostic information for system faults.

Menus and Submenus - Equipment Setup

Troubleshooting - Faults

Sensor Failures and Internal Faults

Troubleshooting steps for sensor failures, internal faults, and board mismatches.

Troubleshooting - Symptom Analysis

Technical Specifications

Johnson Controls TEC3630 Series Specifications

General IconGeneral
BrandJohnson Controls
ModelTEC3630 Series
CategoryThermostat
LanguageEnglish

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