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Johnson Controls York AYK550 - User Manual

Johnson Controls York AYK550
279 pages
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AYK 550
AIR MODULATORS
Supersedes: 100.42-01 (604)
Form: 100.42-01 (506)
USER’S MANUAL
Users Manual
AYK550-UH HVAC DRIVES (1...150HP)
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Johnson Controls York AYK550 Specifications

General IconGeneral
Horsepower550 HP
Power Rating410 kW
Input Voltage460 VAC
Input Frequency50/60 Hz
Enclosure RatingNEMA 1
Cooling MethodForced air

Summary

Safety

General Safety Warnings

Provides critical warnings regarding electrical hazards, proper installation, and operational safety precautions.

Warnings and Notes Interpretation

Explains the meaning of safety symbols and notes used throughout the manual.

Installation

Installation Overview and Preparation

Outlines the installation process, flow chart, and preparation steps.

Drive Installation Procedures

Details on mounting the drive, removing covers, and installing the unit.

Wiring and Connections

Instructions for connecting input power, motor, and control wiring using conduits.

Final Checks and Power Application

Steps for verifying installation before applying power and initial power-up checks.

Start-Up

Start-Up Methods

Describes two primary methods for drive start-up: Assistant and manual parameter changes.

Control Panel Features

Details the functions and features of the AYK550 HVAC control panel.

Motor Data and Macros Configuration

Guides on entering motor data and selecting application macros for optimal performance.

Application Macros

Macro Overview and Selection

Explains application macros for configuring the drive for specific tasks and how to select them.

Specific Macro Configurations

Details configurations for common macros like HVAC Default, Supply Fan, and Return Fan.

Parameter Descriptions

Start-Up and Operating Data Parameters

Describes parameters for initial setup, motor data, and drive operating status.

Signals, Faults, and Controls Parameters

Covers parameters related to actual signals, fault handling, and system controls.

Communication Parameters

Details parameters for serial communication protocols and PID control.

PID Control Parameters

Details parameters for Process PID control setup.

Timer and Constant Speed Functions

Explains parameters for timer functions, constant speeds, and override settings.

Serial Communication - EFB

Overview and Configurations

Introduces serial communication via EFB and available configurations like Modbus, N2, FLN, BACnet.

Control Interface and Planning

Describes the control interface for fieldbus systems and network planning considerations.

Mechanical Installation and Setup

Covers physical installation of FBA modules and EFB communication setup.

Modbus Protocol Technical Data

Provides detailed information on Modbus protocol specifications and function codes.

Serial Communication - FBA

Overview and Configurations

Introduces FBA modules and their supported protocols for serial communication.

Control Interface and Planning

Details the control interface for FBA modules and network planning for external systems.

Mechanical Installation and Setup

Covers the physical installation of FBA modules and their communication setup.

Communication Set-up and Activation

Explains how to set up and activate communication for FBA modules.

Drive Control Functions via FBA

Describes configuring drive functions like start/stop and references via fieldbus.

Diagnostics

Diagnostic Displays and Faults

Explains how the drive indicates errors using LEDs, panel display, and fault words.

Correcting Faults

Provides a fault listing with descriptions and recommended corrective actions.

Alarm Listing

Lists common alarms and their descriptions, with guidance on corrective actions.

Fault Resetting Procedures

Details methods for resetting drive faults via the control panel or external signals.

Maintenance

Routine Maintenance Intervals

Lists recommended maintenance tasks and their intervals.

Heatsink Cleaning

Provides instructions for cleaning the drive's heatsink to ensure proper cooling.

Component Replacement

Guides on replacing the main cooling fan, capacitors, and control panel battery.

Technical Data

Ratings and Derating

Lists electrical ratings, frame sizes, and derating factors for different operating conditions.

Electrical Connections and Cable Requirements

Details input power connections, branch circuit protection, fuse recommendations, and motor cable specifications.

Dimensions and Environmental Requirements

Provides outside dimensions, enclosure types, and environmental operating conditions.

Materials and Applicable Standards

Lists materials used in the drive and applicable safety and EMC standards.

Appendix A

Factory Mounted Solution Drawings

Lists drawing numbers for factory-mounted solutions and AHU VFDs.

Solution XTI Package Configurations

Shows different configurations for Solution XTI packages.

Mechanical Dimensions

Provides mechanical dimensions for various drive configurations.

Appendix B

Field Mounted Ship Loose AirMods

Details configurations and drawings for field-mounted loose air modules.

Bypass Package Components

Illustrates components within a bypass package, noting exceptions.

Appendix C

Quick Start Guide

A checklist for the initial start-up of AYK550 drives.

Analog Input and RS485 Interface Configuration

Explains analog input selection and RS485 serial communication interface setup.

Motor Data and Component Testing

Guides on entering motor data and performing IGBT tests.

Appendix D

Wiring Diagrams

Provides detailed wiring diagrams for various drive configurations.

Appendix E

AYK 550 Frame Size Chart

Details frame sizes based on HP, voltage, and package configuration.

Outside Dimensions

Provides outside dimensions for different frame sizes and enclosure types.

Wire Sizes

Lists recommended wire sizes for different HP, voltage, and option configurations.

Appendix F

YORK Solution XTO Outdoor NEMA 3 R VFD Package

Describes the features of the YORK Solution XTO Outdoor NEMA 3R VFD package.

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