Johnson 5300 Series - User Manual

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DIGITAL/ANALOG MOBILE RADIO

SERVICE

MANUAL

January 2005

Part Number: 001-5300-010CD

Supersedes: 001-5300-009CD; 8/04

5300 SERIES M

OBILE RADIO

■ APCO Project 25 Conventional

■ APCO Project 25 Trunked

■ SMARTNET

/SmartZone

■ Analog FM Conventional

VHF 10-50 or 50-100 Watts

UHF 7-15 or 10-40 Watts

800 MHz 10-35 Watts

13.6 VDC

Part No. 242-53xx-xxx

Main Page

Default Chapter3
- Table of Contents3
General Information7
Scope of Manual7
Transceiver Description7
- General7
- Analog/Digital Operation7
- Operating Protocols7
- Available Mounting Options8
- Systems, Channels, and Zones8
- Programming8
- Alignment8
Product Warranty9
Model Number Breakdown9
- Identification Label Example9
Serial Number Breakdown10
Accessories10
Factory Customer Service11
Returns for Repairs12
Replacement Parts12
Internet Home Page13
Secure Communication13
- General13
- FIPS 140-2 Approved Encryption13
- Over-The-Air-Rekeying (OTAR)13
- Key Retention13
Radio Hardware Changes14
- RF Module Changes14
- Hardware Changes Flowchart14
  - Logic Board Changes15
- 53Xx Firmware/Logic Board Versions15
- 5300 Series Mobile Specifications17
- Revision Summary18
Installation22
- Front Mount Installation Components24
Important Digital Radio Installation Information22
- Introduction22
- Installation Guidelines22
General Information24
- Scope of Instructions24
- Performance Tests24
- Transceiver Programming24
- Transceiver Mounting Bracket24
  - Power Source25
Transceiver Installation (Front and Remote Mount)25
- Mounting Configurations25
- Selecting a Mounting Location25
- Mounting Kits25
- Mounting Standard Power Transceiver27
- Mounting 100W Transceiver27
Power Cable Installation27
- Standard Models (All Except 100W)27
- Models28
Accessory Cable Installation29
- General29
- Ignition Sense Input (Pin 6)29
- Speaker Pins (Pins 1, 2, 3)29
- Accessory Jack29
2.6 Remote Control Unit30
- Horn Circuit Example30
  - General31
  - Control Unit Board Versions31
- Revised Display Controller Board31
- Unrevised Display Controller Bd31
- Control Unit DIP Switch S1 Settings32
Connecting the Speaker33
- Using Standard Internal Speaker33
- Using an Optional External Speaker34
- 53Xx Mobile Pigtail Cable Guide34
Key Cap Installation34
Pigtail Cables34
- Locking Tray Installation Diagram35
Transceiver Mounting Tray35
- Installation35
- Description35
- Locking/Unlocking Transceiver35
Handheld Control Unit36
- Installation36
- General36
- Installation Instructions37
- Using HHC to Provide Dual Controls or Dual Remotes38
- Transceiver Programming with HHC38
Siren Option Installation39
- Instructions39
- General39
- Transceiver Programming39
- Installation Procedure39
Operation41
General41
Transceiver Programming42
General42
- Programming Setup42
- Computer Description42
- Connecting Computer to Transceiver42
- Handheld Controller Programming Setup43
- Siren Programming43
Using the Pcconfigure Software43
Circuit Description44
General Transceiver Description44
- Introduction44
- PC Boards44
- Circuit Protection (Fuses)44
- Analog Mode Description44
- Project 25 Digital Mode45
Uhf Rf Board (Version C)45
- Receiver45
- UHF RF Board Block Diagram (Version C)46
- Synthesizer47
- Transmitter47
- RF Board Block Diagram (Version A/B)48
Version A/B Rf Board Overview48
- LO and First if Frequencies49
Vhf/Uhf Rf Board (Version A/B)49
- Frequency Generation Unit (FGU)49
800 Mhz RF BOARD (VERSION A/B)52
- Frequency Synthesis52
- Antenna Switch53
- Receiver Front End54
- Receiver Back End54
- Transmitter55
Vhf 50W Pa Board55
- Antenna Switches55
- Amplifiers (Q509, Q510)56
- Power Control56
- VHF 50W PA Board Block Diagram56
Vhf 100W Pa Board57
Uhf 15W Pa Board58
- Antenna Switches58
- Amplifiers (Q509, Q508)58
- UHF 15W PA Board Block Diagram58
  - Power Control59
Uhf 40W Pa Board60
- Variable Attenuator60
- Driver (Q1), Finals (Q10)60
- UHF 40W PA Board Block Diagram60
  - Forward Power Detector, Antenna Switch, Low-Pass Filter61
  - Power Control61
800 Mhz 35W PA BOARD62
- Low Power Antenna Switch62
- Power Detector and Attenuator62
- Power Amplifier Module (U504), Final (Q509)63
- High Power Antenna Switch63
- Directional Coupler, Low-Pass Filter63
  - Temp Sense63
- Power Control64
- RF Amplifier (Q503)64
DC Power Distribution65
- Power on Operation65
- Power off Operation65
Logic Board (Version C)65
- Microcontroller (U2)65
- Memory65
- Digital Signal Processing Overview65
- Receive Signal Path66
Alignment Procedure67
- Alignment Setup67
  - Pctune Version Required68
General67
- Introduction67
- Tune Software67
Main Screen68
- Pctune Main Screen68
Menu Bar Description69
- File Menu69
- Radio Menu69
- Transfer Menu69
- Tools Menu70
- Help Menu70
Tuning Procedure70
- Connecting Test Setup70
- Starting and Configuring Pctune71
Digital Performance Tests71
- General71
- Receive Test Setup71
- Receive Sensitivity Test71
- RPI Front Panel71
  - Transmitter Tests72
Analog Performance Tests72
- General72
- Receiver Performance Tests72
- Transmitter Performance Tests73
Parts List74
- Chassis, Hardware, and Miscellaneous74
- Interface Board (Ver A/B)75
- Interface Board (Ver C)75
- Receiver/Exciter Assembly (Version A/B)76
- UHF Rx/Exciter Assembly (Version C)77
- VHF 50W PA Board Assembly78
- VHF 100W PA Board Assembly81
- UHF 15W PA Board Assembly82
- UHF 40W PA Board Assembly85
- 800 Mhz PA Board Assembly88
- Logic Board Assembly (ARM, Ver A)92
- Front Panel Assembly111
- Display Controller Board (Revised)111
- Display Controller Board (Unrev.)113
- Remote Control Unit Unique Parts115
- Std. DC Power Cable Assembly116
- DC Power Cable Assembly116
- Accessory Wire Harness Kit116
- Front Mounting Bracket Assembly116
- Amplified Dynamic Microphone116
- Watt, 4.0-Ohm Speaker (Black)117
- Watt, 4.0-Ohm Motorcyle Speaker117
- Handheld Control Unit117
- Siren Controller Kit121
- Remote Prog. Interface (RPI)122
- Pigtail Cable EMI Board122
- Mechanical Views123
  - Chassis Assembly123
  - Remote Control Unit/Transceiver Assembly124
  - Receiver/Exciter Assembly (A300)125
  - Display Assembly (A713)126
  - Front Panel Assembly (A102)126
  - 100-Watt PA Assembly127
  - Handheld Control Unit Junction Box128
  - Handheld Control Unit (Part 1 of 2)128
  - Handheld Control Unit (Part 2 of 2)129
- Photos130
Schematic Diagrams and Component Layouts130
- Transceiver Top View130
- Transceiver Bottom View130
- Receiver/Exciter Assembly131
- Front Panel Assembly131
- Amplified Dynamic Microphone133
- Interconnect Schematic133
- Interface Board Schematic (Ver A/B)135
- Accessory Pigtail Cable EMI Board139
  - Schematic144
  - Board Layout145
- VHF RF Board (Ver B)146
  - Schematic146
  - Board Layout147
- VHF 50W PA Board147
- VHF 100W PA Board175
  - Board Bottom View179
  - Board Top View183
PPC Logic Board (Ver B)185
PPC Logic Board (Ver C)185
- Board Bottom View200
Display Controller Board206
Display Board206
- Schematic206
Remote Transceiver Interconnect Schematic206
Handheld Control Unit (HHC) Interconnect Schematic209
- Junction Box Schematic209
Remote Programming Interface (RPI)214
- Bottom View229
- Top View229

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Johnson 5300 Series Specifications

General

Brand	Johnson
Model	5300 Series
Category	Radio
Language	English

Johnson 5300 Series - User Manual

Table of Contents

Johnson 5300 Series Specifications