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EJE 235
Jungheinrich EJE 235 User Manual
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1
Maintenance Contents EJE 235
Issued on: 2019-04-24 12:00
1.1
Owner
T
o be performed every 50 service hours, but at least once a week.
1.1.1
Maintenance contents
1.1.1.1
Standard equipment
Brakes
T
est the function of the brakes
Hydraulic operations
Correct the hydraulic oil level.
Steering
T
est the tiller return function.
172
04.19 en-GB
171
173
Table of Contents
Default Chapter
7
Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
12
Internal Operation Combined with Brief External or Cold Store Operation (T)
13
Internal Operation in Cold Stores with Cold Store Equipment (O)
13
Proprietor Responsibilities
14
Adding Attachments And/Or Optional Equipment
14
B Truck Description
15
Application
15
Truck Models and Rated Capacity
15
Travel Direction Definition
16
Assemblies and Functional Description
17
Assembly Overview
17
Functional Description
19
Technical Specifications
21
Performance Data
21
Dimensions
22
Weights
27
Tyre Type
28
EN Norms
29
Conditions of Use
30
Electrical Requirements
30
Identification Points and Data Plates
31
Indication Points
31
Data Plate
32
Truck Capacity Plate
33
C Transport and Commissioning
35
Lifting by Crane
35
Transport
37
Using the Truck for the First Time
38
D Battery - Servicing, Recharging, Replacement
39
Safety Regulations Governing the Handling of Lead-Acid Batteries
39
Battery Types
41
Exposing the Battery
44
Charging the Battery
45
Charging the Battery with a Stationary Charger
46
Charging the Battery with an On-Board Charger (O)
46
Battery Removal and Installation
52
Changing the Battery from the Top
53
Lateral Battery Removal
56
E Operation
57
Safety Regulations for the Operation of Forklift Trucks
57
Displays and Controls
59
EJE 220R / EJE 225R Tiller
65
Battery Discharge Indicator
66
Battery Discharge Monitor
66
Preparing the Truck for Operation
67
Checks and Operations to be Performed before Starting Daily Work
67
Preparing the Truck for Operation
68
Making the EJE 220R / 225R Operational
69
Checks and Operations to be Carried out When the Truck Is Operational
70
Parking the Truck Securely
71
Industrial Truck Operation
73
Safety Regulations for Truck Operation
73
Emergency Disconnect
75
Automatic Braking
77
Travel
78
Slow Travel
80
Steering
81
Brakes
81
Load Handler Raise/Lower
83
Lifting, Transporting and Depositing Loads
88
Troubleshooting
97
Truck Does Not Start
98
Load Cannot be Lifted
99
Operating the Truck Without Its Own Drive System
100
Release and Activate the Drive Wheel Brake
100
Optional Equipment
103
Emergency Operation with Service Key GF60
103
Tiller with Buttons on both Faces
105
Keypad (Cancode) (O)
106
Setting the Truck Parameters with Cancode
125
Parameters
127
Setting the Battery Parameters with Cancode
129
Candis Display Instrument (O)
131
Display Unit (2 Inch Display)
133
General Information about the Use of Keyless Access Systems
138
Using the Display
139
ISM Access Module (O)
143
Industrial Truck Maintenance
145
Operational Safety and Environmental Protection
145
Maintenance Safety Regulations
146
Working on the Electrical System
147
Consumables and Used Parts
147
Wheels
147
Hydraulic System
148
Lubricants and Lubrication Schedule
150
Handling Consumables Safely
150
Lubrication Schedule
152
Consumables
153
Maintenance and Repairs
154
Preparing the Truck for Maintenance and Repairs
154
Lifting and Jacking up the Truck Safely
154
Cleaning
155
Front Cover Disassembly
159
Drive Panel Disassembly and Assembly
160
Tightening the Wheel Nuts
161
Checking the Hydraulic Oil Level
162
Check the Gear Oil Level
163
Checking Electrical Fuses
164
Restoring the Truck to Service after Maintenance and Repairs
166
Decommissioning the Industrial Truck
167
Prior to Decommissioning
167
Action to be Taken During Decommissioning
167
Restoring the Truck to Service after Decommissioning
168
Safety Tests to be Performed at Intervals and after Unusual Incidents
169
Final De-Commissioning, Disposal
169
Human Vibration Measurement
169
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
171
Maintenance Contents EJE
172
Owner
172
Customer Service
176
Maintenance Contents EJE 220R-225R
182
Owner
182
Customer Service
186
Maintenance Contents EJE
192
Owner
192
Customer Service
196
Owner
201
Customer Service
205
H Traction Battery
211
Correct Use and Application
211
Data Plate
211
Safety Instructions, Warning Indications and Other Notes
212
Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
213
Description
213
Operation
215
Servicing Lead-Acid Batteries with Armour Plated Cells
218
Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
220
Description
220
Operation
221
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
224
Aquamatik Water Replenishment System
225
Water Replenishment System Design
225
Functional Description
226
Adding Water
226
Water Pressure
226
Filling Time
227
Water Quality
227
Battery Tubing
227
Operating Temperature
227
Cleaning Measures
227
Service Mobile Vehicle
227
Electrolyte Circulation
228
Functional Description
228
Cleaning Batteries
230
Storing the Battery
232
Troubleshooting
232
Disposal
232
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Jungheinrich EJE 235 Specifications
General
Brand
Jungheinrich
Model
EJE 235
Category
Forklifts
Language
English
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