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ESE 220
Jungheinrich ESE 220 User Manual
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4.3
Weights
ESE 220
ESE 320
Net weight including battery
1062
1074
kg
Axle load with load
front / rear
1896 / 1
142
1902 / 1
182
kg
Axle load without load
front / rear
258 / 808
264 / 816
kg
Battery weight
380
kg
4.4
T
yre type
ESE 220
ESE 320
T
yre size, drive
230 x 78
mm
T
yre size, load section
85 x 85
mm
Castor wheel (twin roller)
140 x 54
mm
Wheels, number front/rear
(x = driven)
2 - 1x / 4
23
04.19 en-GB
22
24
Table of Contents
Default Chapter
7
Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
12
Proprietor Responsibilities
13
Adding Attachments And/Or Optional Equipment
13
B Truck Description
15
Application
15
Truck Models and Rated Capacity
15
Travel Direction Definition
16
Assemblies and Functional Description
17
Assembly Overview
17
Functional Description
18
Technical Specifications
20
Performance Data
20
Dimensions
21
Weights
23
Tyre Type
23
EN Norms
24
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
25
Conditions of Use
25
Electrical Requirements
25
Identification Points and Data Plates
26
Data Plate
27
Truck Capacity Plate
28
C Transport and Commissioning
29
Lifting by Crane
29
Transport
30
Using the Truck for the First Time
32
D Battery - Servicing, Recharging, Replacement
33
Safety Regulations Governing the Handling of Lead-Acid Batteries
33
Battery Types
35
Exposing the Battery
36
Charging the Battery
38
Battery Removal and Installation
40
Checking the Battery Acid Level
44
E Operation
47
Safety Regulations for the Operation of Forklift Trucks
47
Displays and Controls
49
Battery Discharge Indicator
52
Battery Discharge Monitor
53
Preparing the Truck for Operation
54
Checks and Operations to be Performed before Starting Daily Work
54
Entry and Exit
55
Adjusting the Driver's Seat
56
Adjusting the Floor-Plate Height
56
Preparing the Truck for Operation
58
Checks and Operations to be Carried out When the Truck Is Operational
59
Parking the Truck Securely
60
Industrial Truck Operation
61
Safety Regulations for Truck Operation
61
Emergency Disconnect
64
Deadman Button
66
Travel
66
Steering
68
Brakes
69
Load Handler Raise/Lower
71
Lifting, Transporting and Depositing Loads
73
Troubleshooting
76
Truck Does Not Start
77
Load Cannot be Lifted
77
Operating the Truck Without Its Own Drive System
78
Optional Equipment
81
Brake Pedal in Footwell with ESE
81
Display and Control Unit
82
Setting the Time
83
Keypad (Cancode) (O)
84
ISM Access Module (O)
102
Floor-Spot
103
F Industrial Truck Maintenance
105
Operational Safety and Environmental Protection
105
Maintenance Safety Regulations
106
Working on the Electrical System
107
Consumables and Used Parts
107
Wheels
107
Hydraulic System
108
Lubricants and Lubrication Schedule
109
Handling Consumables Safely
109
Lubrication Schedule
111
Consumables
112
Maintenance and Repairs
113
Preparing the Truck for Maintenance and Repairs
113
Lifting and Jacking up the Truck Safely
113
Cleaning
114
Checking the Hydraulic Oil Level
118
Tightening the Wheel Nuts
119
Checking Electrical Fuses
120
Restoring the Truck to Service after Maintenance and Repairs
121
Decommissioning the Industrial Truck
122
Prior to Decommissioning
122
During Decommissioning
122
Restoring the Truck to Service after Decommissioning
123
Safety Tests to be Performed at Intervals and after Unusual Incidents
124
Final De-Commissioning, Disposal
124
Human Vibration Measurement
124
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
125
Maintenance Contents ESE
126
Owner
126
Customer Service
130
Maintenance Contents ESE
137
Owner
137
Customer Service
141
H Traction Battery Appendix
149
Correct Use and Application
149
Data Plate
149
Safety Instructions, Warning Indications and Other Notes
150
Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
151
Description
151
Operation
153
Servicing Lead-Acid Batteries with Armour Plated Cells
156
Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
158
Description
158
Operation
159
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
162
Aquamatik Water Replenishment System
163
Water Replenishment System Design
163
Functional Description
164
Adding Water
164
Water Pressure
164
Filling Time
165
Water Quality
165
Battery Tubing
165
Operating Temperature
165
Cleaning Measures
165
Service Mobile Vehicle
165
Electrolyte Circulation
166
Functional Description
166
Cleaning Batteries
168
Storing the Battery
170
Troubleshooting
170
Disposal
170
4
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Jungheinrich ESE 220 Specifications
General
Brand
Jungheinrich
Model
ESE 220
Category
Trucks
Language
English
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